HEUTE ProfilGate i45 aqua Operating Manual

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ProfilGate® i45 aqua

ProfilGate® sti45 aqua

ProfilGate® b55

ProfilGate® b55 go

ProfilGate® i55

ProfilGate® i55 go

ProfilGate® k55

ProfilGate® st55

ProfilGate® st55 go

ProfilGate® sti55

ProfilGate® sti55 go

ProfilGate® i55 aqua

ProfilGate® sti55 aqua

ProfilGate® b65

ProfilGate® b65 go

ProfilGate® st65

ProfilGate® st65 go

www.nsltechnology.com

Betriebsanleitung

Operating Manual

Mode d'emploi

Istruzioni per l'uso

Instrucciones de servicio

İşletim talimatı

NSL Technology Resources (s) Pte Ltd

No 280 Woodlands Industrial Park E5,

#09-11 Harvest @ Woodlands,

Singapore 757322

Tel : +65 67957477, 7747

Email : sales@nsltechnology.com

Fax : +65 63162368

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Summary of Contents for HEUTE ProfilGate i45 aqua

Page 1 Betriebsanleitung Operating Manual Mode d'emploi Istruzioni per l'uso Instrucciones de servicio İşletim talimatı ProfilGate® i45 aqua ProfilGate® sti45 aqua ProfilGate® b55 ProfilGate® b55 go ProfilGate® i55 ProfilGate® i55 go ProfilGate® k55 NSL Technology Resources (s) Pte Ltd ProfilGate® st55 No 280 Woodlands Industrial Park E5, ProfilGate®...
Page 2: Model Line
ProfilGate® b55 1x1 ProfilGate® b55 go 1x1 | 1,5x1 | 1,5x1 005-6750B 005-6110B 005-6750GO 005-6110GO ProfilGate® ProfilGate® grate b55 grate b55 ProfilGate® 005-67511 005-67511 brush strip b/i go ProfilGate® 001-0457 brush strip b/i 001-0455 ProfilGate® brush support bar 10 x ProfilGate®...
Page 3 ProfilGate® st55 1x1 | 1,5x1 ProfilGate® st55 go 1x1 | 1,5x1 005-2300B 005-2206B 005-2300GO 005-2206GO ProfilGate® ProfilGate® grate st55 grate st55 005-22041 005-22041 ProfilGate® ProfilGate® brush strip st/sti brush strip st/sti go 001-0463 001-0466 ProfilGate® ProfilGate® brush support bar brush support bar 14 x 14 x 005-0281...
Page 4 ProfilGate® i55 1x1 ProfilGate® i55 go 1x1 | 1,5x1 | 1,5x1 005-3000B 005-3100B 005-3000GO 005-3100GO ProfilGate® ProfilGate® grate i55 grate i55 005-30011 005-30011 ProfilGate® ProfilGate® brush strip b/i brush strip b/i go 001-0455 001-0457 ProfilGate® ProfilGate® brush support bar brush support bar 10 x 10 x 005-0281...
Page 5 ProfilGate® k55 1x1 | 1,5x1 005-2100B 005-2150B ProfilGate® grate k55 005-2101 ProfilGate® brush strip k 001-0462 ProfilGate® brush support clip k55 005-0296 14 x ProfilGate® tray k55 1x1 005-2103 55 mm 2.17” 1424 mm 56.06” 1 x ProfilGate® tray 732 mm k55 1,5x1 28.82”...
Page 6 ProfilGate® i45 aqua with Drain Type A ProfilGate® i45 aqua with Drain Type B ProfilGate® grate i45 ProfilGate® grate i45 005-02991 005-02991 Cover i/sti 45 005-8750 Cover i/sti 45 005-8750 Drain plug i/sti 45 ProfilGate® brush strip b/i 005-8760 ProfilGate® brush strip b/i 001-0445 Drain plug i/sti 45 Lipseal i/sti 45...
Page 7 ProfilGate® i55 aqua with Drain Type A ProfilGate® i55 aqua with Drain Type B ProfilGate® grate i55 ProfilGate® grate i55 005-30011 005-30011 Cover i/sti 55 005-8751 Cover i/sti 55 005-8751 ProfilGate® brush strip b/i Drain Plug i/sti 55 ProfilGate® brush strip b/i 001-0455 005-8770 Drain plug i/sti 55...
Page 8: Important - Read First
Never wear shoes that can get stuck in the grates, for example, pumps. ProfilGate® tire cleaning fields from the HEUTE Maschinenfabrik are built and tested in accordance with the latest safety regulations. Slip hazard - Pay attention to frozen liquids in the...
Page 9: Table Of Contents
Operation same address as manufacturer. ProfilGate® function in practice ProfilGate® aqua function in practice Christian Löwe (Managing Director) ProfilGate® dryzone function in practice HEUTE Maschinenfabrik GmbH & Co. KG Cleaning quality Suitability and limits Environmental protection Service and maintenance Control...
Page 10: Technical Data
Technical data ProfilGate® (except for aqua models) Model Width Length Height Grates per Brush strips per Number of Max. permissible Item No. segment grate grates x weight total weight b65 1x1 2 x 29 kg 40 t 005-0750B b65 1.5x1 1069 3 x 29 kg 40 t...
Page 11 Technical data ProfilGate® ramps for above floor use Ramp model Ramp type Width Length Height Material Weight Max. permissible Item No. total weight b/st65 1x1 Ramp F (Front) 1500 Bulb plate, galvanized 53 kg 10 t 005-0840 b/st65 1.5x1 Ramp F (Front) 1070 1500 Bulb plate, galvanized...
Page 12 Technical data ProfilGate® aqua TYP 1 with border profile Model Width Length Height Grates per Brush strips Number of Volume Max. permissible Item No. segment per grate grates x weight appr. total weight i45 aqua 1.5x1 1119 1026 3 x 21 kg 22 liters 10 t 005-5020B...
Page 13 Technical data ProfilGate® aqua TYPE 2 with insulating flange Model Width Length Height Grates per Brush strips Number of Volume Max. permissible Item No. segment per grate grates x weight appr. total weight i45 aqua 1.5x1 1219 1126 3 x 21 kg 22 liters 10 t 005-5025B...
Page 14: Installation And Commissioning
Installation and commissioning ProfilGate® cleaning fields eliminate dirt build-ups on tires, wheels and shoes. They can be used for factory traffic from outdoor areas to indoor areas as well as between different areas within a factory. This minimizes carryover and the system actively contributes to the cleanliness of your company.
Page 15: Preparation Before Installation
Preparation before installation Installation of warning sign Before you begin with the installation of a ProfilGate® system, you Each ProfilGate® field is delivered with a warning sign. Due to work should follow the following steps to avoid errors and achieve an safety reasons, the warning sign must be installed in an easily optimal result.
Page 16: Ground Level Installation
Ground level installation Calculation of pit dimensions using the example of a ProfilGate® b65 2x3 fields. You will find the corresponding values in the “Technical data” table (see page 34) for your individual configuration. Calculation of pit depth Height of tray ProfilGate® b65 (65 mm) 65 mm + Space for filler/adhesive (recommendation 3-5 mm)
Page 17 Ground level installation Fig. 08 - ProfilGate® b55 - ProfilGate® b55go - ProfilGate® i55 - ProfilGate® i55 go - ProfilGate® st55 - ProfilGate® st55go - ProfilGate® sti55 - ProfilGate® sti55go - ProfilGate® k55 - ProfilGate® b65 - ProfilGate® b65go - ProfilGate® st65 - ProfilGate®...
Page 18: Ground Level Installation Of Profilgate® Aqua
Ground level installation of ProfilGate® aqua Calculation of pit size using the example of a ProfilGate® i45 aqua 2x2 field. You will find the corresponding values in the “Technical data” table for your individual configuration. (see page 36 / 37). Calculation of pit depth Height of tray ProfilGate®...
Page 19 Ground level installation of ProfilGate® aqua Fig. 18 - ProfilGate® i45 aqua TYPE1/2 - ProfilGate® sti45 aqua TYPE1/2 - ProfilGate® i55 aqua TYPE1/2 - ProfilGate® sti55 aqua TYPE1/2 Check the completeness of the delivery and installation site. Fig. 13 Cast the sewage connections. Fig.
Page 20: Installation Above Ground With Entrance And Exit Ramps
Installation above ground with entrance and exit ramps Calculation of installation dimensions using the example of a ProfilGate® b55 2x3 field with ramps. You will find the corresponding values in the “Technical data” table for your individual configuration. (see page 34 / 35). Calculation of field width Fixing angle left (width 60 mm) 60 mm...
Page 21 Installation above ground with entrance and exit ramps Fig. 27 - ProfilGate® b55 - ProfilGate® st55 - ProfilGate® b65 - ProfilGate® st65 - ProfilGate® b55 dryzone - ProfilGate® b65 dryzone Fig. 23 Prepare the screw fitting of the fixing angle. Fig.
Page 22: Above Ground Installation With Ramps For Pedestrians
Above ground installation with ramps for pedestrians Fig. 34 - ProfilGate® b55 go - ProfilGate® b65 go - ProfilGate® st55 go - ProfilGate® st65 go - ProfilGate® sti55 go - ProfilGate® i55 go Make sure that the area being used has a level and solid foundation.
Page 23: Operation
Operation Suitability and limits Even the best system has its limits – and we do not want to make any unrealistic promises. In the following, you will find notes about the ProfilGate® function in practice suitability and limits of the ProfilGate® system. ProfilGate®...
Page 24: Service And Maintenance
Service and maintenance Recommended service intervals The values specified in the table below are our empirical values. Nev- ertheless, the respective case of application plays a large role (type In order to ensure optimal function of ProfilGate®, the system has of dirt, type of vehicles and properties of the wheels, use for outdoor to be inspected, cleaned and serviced in regularly intervals.
Page 25: Inspection Of Brush Strips
A good possibility for inspection of the cleaning measures is offered by the ProfilGate® cleaning table with control sheets (at a cost, optional accessory), which you can receive from HEUTE Maschinenfabrik on request (figure 43). Fig. 43...
Page 26: Open Grates With Profilgate® Lifter (1 Person)
Open grates with ProfilGate® Lifter (1 Person) Open grates with short lifting hooks (2 people) - All ProfilGate® models except for k The short ProfilGate® lifting hooks are included in the scope of The ProfilGate® Lifter is an optional accessory and is not included delivery.
Page 27: Open Grates With Long Lifting Hooks (2 People)
Open grates with long lifting hooks (2 people) Complete cleaning after removing the grate - All ProfilGate® models except for k The long ProfilGate® VA lifting hooks are an optional accessory and is not included in the scope of delivery. First open one or several segments from the system (see Chapter Service and Maintenance >...
Page 28: Complete Cleaning Profilgate® Aqua After Grate Removal
Complete cleaning ProfilGate® aqua Setting the fill level of ProfilGate® aqua after grate removal All ProfilGate® aqua models All ProfilGate® aqua models Fig. 60 Fig. 56 The fill level in the tray determines the amount of liquid that will be transported through the bristles to the wheels and tires. A Lift the grate completely out of the tray with two people.
Page 29: Brush Replacement With Quick-Release Axle
Brush replacement with quick-release axle Fig. 68 (at a cost, optional accessories) All ProfilGate® models except for k Fig. 64 Remove the quick-release axle completely from the grate using the side cavity. Fig. 69 Place the grate with the brush side facing down in the frame (additional article, at a cost).
Page 30: Trouble Shooting
Trouble shooting Grates move when passing in trays by qualified personnel Too much dirt under the grates Bristles get torn out Lift grate and clean tray, Reduce speed Wheels were turned or stronlgy accelerated or braked on the cleaning field. Liquid runs over the edge of the tray Avoid turning and strong acceleration/braking (only ProfilGate®...
Page 31 www.nsltechnology.com...
Page 32 Provided nothing to the contrary has been agreed upon, the technical condition at the point of delivery of the product together with the operating manual by HEUTE Maschinenfabrik GmbH & Co. KG is decisive. Design and engineering is subject to continuous further development and improvement.

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HEUTE ProfilGate i45 aqua Operating Manual

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