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Duratuf KIWI SHEDS MK4A Assembly Instructions Manual

Duratuf KIWI SHEDS MK4A Assembly Instructions Manual

Base size 4.210mm x 2545mm

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Quality – Built In
ASSEMBLY INSTRUCTIONS
MK4A
BASE SIZE 4.210mm x 2545mm

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Summary of Contents for Duratuf KIWI SHEDS MK4A

  • Page 1 Quality – Built In ASSEMBLY INSTRUCTIONS MK4A BASE SIZE 4.210mm x 2545mm...
  • Page 2 ASSEMBLY INSTRUCTIONS • Tools Required: Drill • Drill Bit 3.5mm • Drill Bit 6mm (for clear roof panel only) • Hex Drive 5/16 • Riveter (free Duratuf riveter supplied in kit) • Hammer • Nail Punch • Tape Measure • Ladder or Saw stool •...
  • Page 3 KIWI MK4A PARTS LIST 2.080m Gable End Wall Sheets 1.890m Wall Sheets MK4 1/2 Wall Sheets 1.890m Door - Standard Security Instruction Booklet 0.200 Jack Studs - 70 x 45 Hardware Pack Touch-up Paint & Brush Duratuf Riveter 2.830 Roof Sheets Flooring Nails 50mm Flooring Nails...
  • Page 4 MK4A TIMBER FRAME 4210 1185 1660 1185 1900 (or 1870 for Raised Base Plate only) FRONT WALL 4210 1343 1343 1343 1900 (or 1870 for Raised Base Plate only) BACK WALL...
  • Page 5 MK4A TIMBER FRAME Note: For sheds with the Raised Floor Modification option the studs will be 1.780m long to allow the Wall Sheets to pro- trude 20mm below the Bottom Plate. Refer to Raised Floor Modification section (Page 15). Note: If fitting a window, there will be no centre stud on the window side.
  • Page 6 MK4A WALL CLADDING TO AVIOD CORROSION: • Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting. • Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel. TERMS EXPLANATION •...
  • Page 7 MK4A WALL CLADDING Step 1: Front Wall: Start at the left hand side. Position the Wall Sheet with the LIP on the left hand side. Ensuring the LIP is flush with side of the Stud and the top of the Top Plate, tack in place. Repeat with Wall Sheet on the right hand side of doorway.
  • Page 8 MK4A LOUVRE WINDOW (Optional) 588mm Step 1: Lay out the two window studs (883mm) and Step 2: On the inside of the shed, position studs Nog (634mm) on a flat surface. Position and Nog centrally on window opening. Nog and nail in place using 2x 75mm nails Make sure the studs are parallel and nail at each end.
  • Page 9 MK4A FIXED WINDOW (Optional) Step 1: Lay out the two window studs (883mm) and Nog (590mm) on a flat surface. Position Nog and nail in place using two 75mm nails at each end. 570mm Follow Steps 2 - 5 on page 8. Step 6: From the outside of the shed, place glass in Win- dow Frame.
  • Page 10 MK4A DOORS Step 1: Position Right-hand Door Track (107) on the front wall with the top of the track 7mm below the top of the timber frame. The left- hand end should be 20mm to the right of centre of shed. (Ie Door tracks will be 40mm apart) Pre-drill a hole in the centre of the track and screw in place using one 45mm door track screw.
  • Page 11 MK4A ROOF Note: Condensation can form on the under side of shed roof. If building paper is required, fit now. Building paper will need to be sup- ported by netting or roofing twine. Step 1: Check that the diagonal measurements of the shed are the same. If building on unlevel ground it may be necessary to tempo- rarily brace the shed with pieces of timber from the packaging.
  • Page 12 MK4A CLEAR ROOF PANEL (Optional) Step 1: Leave a gap where the Clear Panel is to be fitted. Position the next Roof Sheet. Ensure it overlaps correctly, then rivet togeth- er, one rivet in the centre and one approximately 600 mm down from the centre on both sides. Fit remaining Roof Sheets, overlapping and riveting as you go.
  • Page 13 MK4A BARGE & SPOUTING Step 2: Centralise Barge Flashing on gable end Step 1: Position Barge Flashing (A102) on gable and rivet in place, one rivet into every ends Position Spouting on the shed and second Rib. Fit two rivets through top of rivet to barge Flashing at each end.
  • Page 14 MK4A FLOOR Step 4: Nail in each Floor Board, two 50mm nails in each end and two into Joists. Measure and cut Floor Flashing (A110) to fit in between Door Jamb Flash- ings and nail in place using 50mm Clouts. SECURITY DOOR (Optional) Hook Lock Washer...
  • Page 15 MK4A HASP & STAPLE Using seven rivets, attach hasp to Left Hand Door and the staple to the Right Hand Door as shown. RAISED FLOOR MODIFICATION For sheds being placed on a purpose built floor, (concrete, cobbles, ply etc.), the Wall Sheets will pro- trude 20mm below the Base Plate.
  • Page 16: Maintenance

    DURATUF PREMIUM SHED WARRANTY GUARANTEE TO CUSTOMER Congratulations on purchasing a Duratuf Storage Shed. With proper care and attention, this product will last many years. For your benefit PLEASE READ THE FOLLOWING INFORMATION CAREFULLY. WARRANTY ON METAL CLADDING Riverlea Group Ltd guarantee that the metal roofing and wall cladding on Kiwi and Fortress Garden Sheds may be used in moderate and inland corrosion zones or areas where the first year mild steel corrosion rate is less than 200g/m2, and that in these conditions, they will not perforate due to corrosion within 30 years of date of manufacture.