Table of Contents
Advertisement
89676 02-03-2011
Product:
VEHICLE RECOVERY
CONTENTS
* Warranty
1. If any product or part of a product manufactured by TJM is found to be defective during a period of two (2) years after the date of
purchase, TJM shall repair or replace (at TJM's discretion) the defective product or part.
2. Any defect in a product distributed by TJM, but not manufactured by TJM, shall be dealt with in accordance with, and to the extent
of, the warranty offered by the manufacturer of that product.
3. TJM does not warrant that the products manufactured by it comply with the laws of the place where those products are purchased
or used. It is the sole responsibility of the Purchaser to ascertain whether products being purchased - or the affixation of those
products to any other object - comply with local laws.
4. Except to the extent described in this warranty, TJM shall not be liable for any other claim, including those claims arising from
faulty design, the use of the product on any indirect special or consequential damage or injury to any
entity.
5. Modification or alteration to any product manufactured by TJM to enable fitment in conjunction with other vehicle accessories or
modifications (e.g. lift kits) will void any warranty claims.
For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia wide.
FITTING INSTRUCTIONS
9000lb
ELECTRIC WINCH
* Warnings
ELECTRIC WINCH
9500lb
* Operation
Warranty
Page 1 of 17
12000lb
* Specifications
* Parts List
person, company or other
Advertisement
Table of Contents
Summary of Contents for T.J.M. 9000lb
- Page 1 89676 02-03-2011 Page 1 of 17 FITTING INSTRUCTIONS Product: ELECTRIC WINCH 9000lb 9500lb 12000lb VEHICLE RECOVERY ELECTRIC WINCH CONTENTS * Warranty * Warnings * Operation * Specifications * Safety Precautions * Installation * Maintenance * Parts List Warranty 1. If any product or part of a product manufactured by TJM is found to be defective during a period of two (2) years after the date of purchase, TJM shall repair or replace (at TJM's discretion) the defective product or part.
- Page 2 89676 06-07-2011 Page 2 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb VEHICLE RECOVERY ELECTRIC WINCH Distributed by TJM Products Pty Ltd Free replacement or repair limited warranty policy TJM Products warrants each winch against factory defects in material and workmanship to the original purchaser for the period of two years.
- Page 3 89676 06-07-2011 Page 3 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb SAFETY PRECAUTIONS Warning! Observe safety precautions for personal safety and the safety of others. Improper equipment operation may cause personal injury and equipment damage. Read the following carefully before attempting to operate your winch and keep the instructions for future reference.
- Page 4 89676 06-07-2011 Page 4 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb WINCH OPERATION WARNINGS Read the following carefully before attempting to operate your winch and keep the instructions for future reference. 1. The uneven spooling of cable, while pulling a load, is not a problem, unless there is a cable pile up on one end of the drum.
- Page 5 89676 06-07-2011 Page 5 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb 16. Winch Cable: Be sure that the cable is in good condition and is attached properly. Do not use the winch if cable is frayed. Do not move the vehicle to pull a load.
- Page 6 89676 06-07-2011 Page 6 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb CLOCKING GEARBOX HOUSING Winch gear housing can be clocked in 10 ways allowing the user to position the clutch lever at 10 equal distant locations (0°, 36°, 72°, ., 360°).
- Page 7 89676 06-07-2011 Page 7 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb 2. Carefully remove the gearbox away from the cable drum. Diagram 2. 3. Unscrew all the 10 allen head cap screw holding the gearbox foot casting to the gearbox housing.
- Page 8 89676 06-07-2011 Page 8 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb 5. Line the 10 holes, ensuring that the gasket is also lined up between the gearbox foot casting & gearbox housing. 6. Tighten all 10 allen head cap screw in a diagonal sequence.
- Page 9 89676 06-07-2011 Page 9 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb INSTALLATION MOUNTING YOUR WINCH 1. a) The winch is to be mounted into a suitable steel mounting frame using the 4 point foot mounting system in either a horizontal or vertical plane.
- Page 10 89676 06-07-2011 Page 10 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb ELECTRICAL CONNECTION For self-recovery work, the fitment of a TJM Dual Battery System is recommended. A fully charged battery and proper connections are essential. Run the vehicle engine during winching operations to keep batteries (2) charged.
- Page 11 89676 06-07-2011 Page 11 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb KILL SWITCH INSTALLATION It is recommended that a kill switch be installed with your winch to isolate the winch to prevent inadvertent operation of the winch. It is recommend that the kill switch we fitted in a location where is it easily accessible when winching.
- Page 12 89676 06-07-2011 Page 12 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb Note: 1. Never winch with your vehicle in gear or in park, which would damage your vehicle's transmission. 2. Never wrap the cable around the object and hook onto the cable itself. This can cause damage to the object being pulled, and kink or fray the cable.
- Page 13 Weight 80.5lbs (36.5kg) Overall Dimensions (LxWxH) 21.9" x 6.3" x 8" (556 x 160 x 202mm) Mounting Bolt Pattern 10.00±0.015" x 4.50±0.010" (254 x 114.3mm) 9000lb LINE SPEED & AMP DRAW (1st LAYER) LINE LOAD MOTOR LINE SPEED LBS/KGS CURRENT (CM) 8.02...
- Page 14 89676 06-07-2011 Page 14 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb 9500lb FEATURES & SPECIFICATIONS Single line rated pull 9500lbs (4309kg) single-line Motor 5.5hp/4.0kw, Series Wound Control Remote switch, 12ft (3.7m) lead Gear Train 3 Stage Planetary Gear Reduction Ratio 218:1...
- Page 15 89676 06-07-2011 Page 15 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb 12000lb FEATURES & SPECIFICATIONS Single line rated pull 12000lbs (5443kg) single-line Motor 5.5hp/4.0kw, Series Wound Control Remote switch, 12ft (3.7m) lead Gear Train 3 Stage Planetary Gear Reduction Ratio 221:1...
- Page 16 89676 06-07-2011 Page 16 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb Service Part Listing Item Part Number Description Item Part Number Description 946MOXBOX OX CONTROL BOX 946MOXREDSHORT SHORT RED CABLE 946MOXTIEBAR TIE BAR 946MOXYELSHORT SHORT YELLOW CABLE 867OXHSTRAP HOOK STRAP...
- Page 17 89676 06-07-2011 Page 17 of 17 Product: ELECTRIC WINCH 9000lb 9500lb 12000lb For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia wide.