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Summary of Contents for Regulus Ashburn KPI1
- Page 1 Installation and Operation Manual KPI1 Inroof Solar Collector ver. 6904180...
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Page 2: General Information
Ge n era l In f o r ma ti on No liability is accepted for incorrect use, unauthorized changes to the assembly components, or the resulting consequences. Figures and illustrations used. Due to the possibility of setting and printing errors, and to the need for continuous technical change, please understand that we cannot accept liability for the correctness of the data. -
Page 3: Table Of Contents
C on t ent s General Information ................................2 Safety information ................................4 Transport note ................................... 5 Assembly instructions - Collector ............................6 ................................7 Overview of tools ................................. 8 Overview of materials Inroof-mounting ................................10 Sugenstion for attachment points ............................ 21 Technical data - Collector .............................. -
Page 4: Safety Information
Sa f ety i n fo r m a t i o n Safety precautions: Before commencing mounting work on roofs, it must Safety harnesses should be fi xed above the users whenever possible. be ensured in all cases that the non-personal fall protection and fall-arrest Safety harnesses should only be fastened to suffi... -
Page 5: Transport Note
T ra n s p or t n ot e ATTENTION: Do not lift collectors by the connections or the screw threads! -
Page 6: Assembly Instructions - Collector
Asse mbl y in st ru ct i on s General and transport instructions The mounting system is suitable for tiled roofs only. Installation must only be carried out by qualifi ed personnel. The entire information in these instructions is intended exclusively for such qualifi ed personnel. Only the supplied material should be used for the installation. -
Page 7: Overview Of Tools
O ver v ie w of to o ls Measuring tape Cross bit (Pz-2), Torx bit (TX-15) Drill Water pump pliers Angle grinder Hex spanner Hammer... -
Page 8: Overview Of Materials
Ov erv iew o f ma t e r ia l s Installation batten 30x40x2450 Attachment bracket Self-trapping screws 5x60 / 5x40 Connecting bend Flat gasket Front corner section right/left or middle Side piece right/left Side tin cover strip Sealed plumping screw 4,5*35 Middle cover strip Sealed plumping screw 3,9x13 Wooden wedge... - Page 9 O v e r v ie w o f mat e rial s Self-tapping screws 6x120 Side piece connector right/left Middle cover right/left or middle Rear corner section right/left or middle Self-tapping screws 4x25 Metal retainer, roofi ng nail Foam rubber wedge...
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Page 10: Inroof-Mounting
In r oof -m ou n tin g 1: Uncover the roof according to the collector surface area Width: approx. 1.25m per collector + 1.5m Height: approx. 3.0m for single row installation Height: approx. 5.0 - 6.0m for double row installation. 2a: Attach the installation batten below, screws 5x60 2b: Measurement A = 80mm for tile sheet metal edging Measurement A = 50mm for shingle and crown tile sheet metal edging... - Page 11 In r o o f-mo u nt in g 3: Fasten the attachment bracket on the installation batten as shown on the attachment diagram (page 25), screws 5x40 4: Set and align collectors on the roof 5: Fasten the collectors to the (bottom) attachment bracket, screws 5x40 6: Secure the collectors to the upper attachment bracket, 1 bracket in the centre of each collector glass, screws 5x40.
- Page 12 I nr oo f- mo u n t i n g 7: Hydraulically connect the collectors using short connecting bends 8: Connect the roof-integrated connection set (8a/8b). Alternative: Create a Cu connection using a soldered connection. Install the sensor with the sensor tube extension at the forward fl...
- Page 13 In r o o f-mo un t ing 10: Fasten the attachment bracket on the installation batten as shown on the attachment diagram (page 25), screws 5x40 11: Set and align the second row of collectors (11a), secure them using the lower (11b) or upper attachment bracket, screws 5x40.
- Page 14 Inr o o f -m o u n t i ng Warning: The collector array must be checked for leaks before installing the metal casing! 12: Slide the lower corner section to the left into the required nut of the glass lower bar.
- Page 15 Inr o o f- m o un tin g Repeat steps 16, 17, 19, 20, 21 and 22 for the second collector row accordingly! 16: Install the side pieces on the right and left. Upper edge of the sheet metal fl ush with the upper edge of the collector. 17: Secure the side pieces to the roof batten using metal retainers and roofi...
- Page 16 I nr oo f -mo u nt ing 19: Attach the lateral cover strip on the right and left 20: Attach the side tin cover strip to the lower corner section on the right and left at the collector using sealed plumbing screws 4.5x35 21: Push the middle cover strip (between adjacent collectors) from the bottom as far as it can go 22: Tighten the middle cover strips using two sealed plumbing screws and...
- Page 17 In r o o f - m ou nt i ng 23: Slide in the middle cover on the left 24: Slide in the middle cover to the centre 25: Slide in the middle cover on the right 26: Tighten the left and right middle cover to the side tin cover strip and the collector on the required position using a sealed plumbing screw 4.5x35...
- Page 18 Inr o of -m o u n t i ng 27: Place the wooden wedge in the middle above the collector and tighten it on the roof structure, screws 5x120. Hang the left upper corner secti- on (27b) in the collector. 28: Tighten the left upper corner section outside of the reinforcing seam on the wooden wedge, screws 4x25 29: Hang the middle upper section in the collector and connect the upper...
- Page 19 Inr o o f- m o un t in g 30: Hang the right upper section in the collector and connect it to the mid- dle upper section 31: Tighten the upper section on the left and right side to the cover strip and the collector using a sealed plumbing screw 4.5x35 32: Laterally secure the right and left upper corner section to the roof batten using metal retainers and roofi...
- Page 20 I nr oo f -mo u n t i n g 34: Cover the collector fi eld. If necessary, the tile must be cut to the appro- priate size using an angle grinder. The top projecting end of the tile must be 80 and 140mm over the metal edge 35: Finally, adjust the lead skirting (for sheet metal edging with tile roofs only) to the contour of the tile...
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Page 21: Sugenstion For Attachment Points
S u g g e s t io n f o r a tta c h m e n t p oi nt s Rafter spacing - 800 mm You should note that the slats in the collector area are rigidly fi xed to the support structure. The maximum projection of the collector, B, of 475 mm and the number of fi... - Page 22 Su gge st i o n for a tta c h m e n t p o int s Rafter spacing - 900 mm You should note that the slats in the collector area are rigidly fi xed to the support structure. The maximum projection of the collector, B, of 475 mm and the number of fi...
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Page 23: Technical Data - Collector
In f o rm a t io n a b o u t t h e c o l le ct or Technical data Gross surface area m² 2,52 Weight Net surface area m² 2,28 Fluid volume Aperture Max. working pressure m²... -
Page 24: Connection Diagram
Co n n ect ion d i agr am Connecting bend Installation battens Attachment brackets... -
Page 25: Operating Tips - Solar Power System
Operating tips - Solar power system Flushing and fi lling For safety reasons, you should only fi ll the collectors when there is no direct irradiation from the sun (or cover the collec- tors). Especially in regions exposed to frost, for fl at plate collectors you should use SOLARTEN SUPER antifreeze fl uid. The solar thermal system should be fi... - Page 26 Operating tips - Solar power system Connecting the collectors to one another The diagram below is an example of how the collectors can be connected to one another. However, the actual connection may be different depending on structural conditions. A maximum of 6 collectors may be connected in a series! If a collec- tor array is made up of more than 6 collectors, the array must be connected several times in parallel.
- Page 27 No t es...
- Page 28 02/2012 REGULUS spol. s r.o. Do Koutů 1897/3 CZ - 143 00 Praha 4 http://www.regulus.eu E-mail: sales@regulus.cz...
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