ITC Power DG2500L User Manual

ITC Power DG2500L User Manual

Diesel generator set

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Questions and answers

Guy jean Francois Montocchio
February 28, 2025

the electric starter no not activate. tested the battery ,Ok > ****.

1 comments:
Mr. Anderson
February 28, 2025

The electric starter on the ITC Power DG2500L may not activate due to the following reasons:

1. Battery Issues – If the battery has low electrolyte levels or no charge, the starter will not work. The battery should be checked and charged or replaced if necessary.
2. Switch Not in ON Position – The electric door key and main switch should be in the "ON" position for the starter to function.
3. Insufficient Fuel or Oil – If the fuel level is too low or the oil level is outside the specified range, the engine may not start.
4. Dirty or Faulty Oil Nozzle – A clogged or defective oil nozzle may prevent proper fuel injection. Cleaning or repairing the nozzle may be required.
5. Faulty High-Pressure Pump – If the pump does not inject enough fuel, the engine will not start.
6. Improper Speed Handle Position – The speed handle must be set to the "RUN" position.
7. Weak Start Motor – If the start motor runs too long, the battery voltage may drop, causing start motor inefficiency.

These factors should be checked and addressed to activate the electric starter properly.

This answer is automatically generated

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Summary of Contents for ITC Power DG2500L

  • Page 5 DIESEL GENERATOR SET USER’S MANUAL Chapter 2 Use for the Generator Set 2.1 Use Essentials and Cautions In order to ensure that you safely operate the generator set, be sure that you read and understand the operation manual. Especial attention should be paid to the use of main points listed below.
  • Page 6 DIESEL GENERATOR SET USER’S MANUAL 2.1.5 Other safety main points. In order to know how to quickly stop the set, the operators should be familiar with operating all the switches. Anyone without passing through the correct guidance should not carry out the operation. The operators should wear the safety shoes and the suitable clothes. The children and livestock should be kept far from the welder and generator set.
  • Page 7 DIESEL GENERATOR SET USER’S MANUAL Type D200 D300 D400 D500 Volume (L) 1.65 1.65 A.P.I. Diesel engine maintenance classification. The lubrication oil should be CC or CD grade. The factor of the affection, to the performance and reliability of the diesel engine, caused by your lubrication oil, is bigger than other factors.
  • Page 8 DIESEL GENERATOR SET USER’S MANUAL After mounting the filter core, cover the air filter housing and fasten the butterfly nut. 2.2.4 Inspection for the generator set Before starting the set, be sure that the air switch should be turned to “OFF” state. If the switch is not turned to “OFF”...
  • Page 9 DIESEL GENERATOR SET USER’S MANUAL 2.3.2 Trial run operation When your diesel engine is a new set, a large loading will reduce the engine’s life. Within the first 20 hours, it is necessary to carry out the trial run. Avoid the overload. During the trial run stage, it is necessary to avoid the large load. It uses only 75% of the rated load.
  • Page 10 DIESEL GENERATOR SET USER’S MANUAL 2.4.2 Electric start 1. Start (The preparation for this start is the same as the hand start.) Insert the electric door key and make it in “OFF” position. Set the speed handle of the diesel engine in “RUN” position. Turn the start switch to “START”...
  • Page 11 DIESEL GENERATOR SET USER’S MANUAL 2.5. Operation Procedure for Starting the Generator Set This operation procedure is suitable series recoil hand drawing start mode.
  • Page 12 DIESEL GENERATOR SET USER’S MANUAL 2.6. How to Operate the Welder and Generator Set 2.6.1 Operating the Diesel Engine Preheat the diesel engine for three minutes under the condition without any load. For the diesel engine having the low oil pressure alarm system, it is necessary to check whether the oil pressure signal indicator lights up.
  • Page 13 DIESEL GENERATOR SET USER’S MANUAL CAUTION: Do not start more than two machines at the same time. The machines should be started one by one. Do not use the floodlight at the same time of using other machines. At the time of connecting with the generator, all kinds of equipment should be connected in order.
  • Page 14 DIESEL GENERATOR SET USER’S MANUAL Charging the battery will produce the flammable gas. Do not let any spark, flame and cigarette approaching the place. In order to avoid producing the spark near the battery. Firstly connect the charging conductors with the battery, then with the generator. At the time of disconnection, firstly disconnect the motor cable.
  • Page 15 DIESEL GENERATOR SET USER’S MANUAL Chapter 3 Maintenance of the Generator Set 3.1 Regular Maintenance Service period Every 3 Every 6 Daily First month Every year regular months or months or check or 20 Hrs or 1000 Hrs 100 Hrs 500 Hrs Item Check and replenish fuel...
  • Page 16 DIESEL GENERATOR SET USER’S MANUAL In order to keep the welder and generator sets in a good state, the regular inspection and maintenance is very important. The set is composed of the diesel engine, welder generator, control cabinet, frame and so on. For the details about the inspection and maintenance, please read the operation and maintenance manual for each assembling section.
  • Page 17 DIESEL GENERATOR SET USER’S MANUAL 3.1.5 Tightening cylinder head bolts (refer to the manual of diesel engine) requires a special tool. Don’t try it yourself. 3.1.6 Checking the injection nozzle, injection pump, etc. Adjusting the valve head clearance for the intake and exhaust valves. Lapping of intake and exhaust valves.
  • Page 18 DIESEL GENERATOR SET USER’S MANUAL 3.2.5 Pull the pressure-reduce handle out, pull the recoil starter slowly. When full it is fasten, then stop. (At this time the intake and drain valve is at the status of close, it is suitable to prevent from rust.). 3.2.6 Clean and store it in a dry place.

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