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Preface

Preface
Thank you for buying AS600M series driver made by ShenZhen ALPHA Inverter
Co.,Ltd.
This series of drivers adopt the closed-loop vector control technology that features
precision speed control, high torque at low frequency and load capacity strongly. The
revised weak magnetic algorithm makes the divers have qucik reponse on high speed
area with the great load inertia, which can provide high-performance speed and
position servo function for your equipments.Its powerful function and simple operation
are easy to achieve the high precision turning,milling,spindle position control, rigidity
tapping, thread cutting and so on.
This series of drivers have wide speed range, quick response,high torque at low
frequency and position tracking. They apply to most motor drive applications,
including the numerical control lathe, processing center, CNC milling machine, CNC
boring machine, and other fields such as textile industry, plastic industry, carton
packaging industry, woodworking machinery and so on.
If you have any problem that can't be solved in operation, please contact the nearest
local agents, or contact our company directly.
The instruction manual must be made avaible to the user. Prior to performing any work
on the unit the user must familiarize himself with the unit. This especially applies to the
knowledge and observance of the following safety and warning indications. The used
pictograms have following significance.
1

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Summary of Contents for Alpha AS600M Series

  • Page 1: Preface

    Preface Preface Thank you for buying AS600M series driver made by ShenZhen ALPHA Inverter Co.,Ltd. This series of drivers adopt the closed-loop vector control technology that features precision speed control, high torque at low frequency and load capacity strongly. The...
  • Page 2 Preface Danger!  This equipment contains dangerous voltage. Operations not accordant with this manual might cause life risk and human injury. Only qualified personnel shall wire the drive.  Please cut off the power before wiring and inspecting. It is not permissible to touch PCB or interior components before battery control lamp goes off or until 5 minutes after the power has been removed.
  • Page 3: Table Of Contents

    Contents Contents Preface ..........................1  Chapter 1 Purchase Inspection ..................5  1.1 Unpacking Inspection ..................5  1.2 Naming Rule ....................5  1.3 Nameplate of Driver ..................5  1.4 Technical Specification .................. 6  1.4.1 Input/Output Standard ..................6  1.4.2 Technical Standard: ..................6  Chapter 2 Installation and Wiring ...................
  • Page 4 Contents 5.2 I/O Terminal Ctrl ..................52  5.3 Analog (Group P4) ..................53  5.4 Rigid Tapping and Pulse Control ..............54  5.4.1Analog quantity rigid tapping ..............54  5.4.2Pulse position mode(C-Axis Function、indexing、Pulse rigid tapping) ........................... 55  5.5 Spindle Orientation ..................57  5.6 monitoring status .....................
  • Page 5: Chapter 1 Purchase Inspection

    1.2 Naming Rule The naming rule of the product is as following AS600 Series code Encoder type Alpha Servo600 Series E:increment pulse code Power of motor 5R5:5.5KW 015 15KW Input voltage rating Motor code...
  • Page 6: Technical Specification

    Chapter 1 Purchase Inspection 1.4 Technical Specification 1.4.1 Input/Output Standard Power Input Output Motor Capacity Current Current Power Model Input Power (kVA) (A) (A) (kW) AS600M-004T3E 10.7 3PH 380V 50/60Hz AS600M-5R5T3E 15.5 13.0 Voltage Range: 304~ AS600M-7R5T3E 11.2 20.5 17.0 456V AS600M-011T3E 17.0...
  • Page 7 Chapter 1 Purchase Inspection Item Description 1 :maximum received pulse 300KHZ; Encoder Input Interface cables-driven manners;Standard RS422 communication interface; 1 road:orientation +pulse/ orthogonal pulse Pulse Input Inerface /CW+CCW 1 road:frequency dividing output 1:1, Encoder Output Interface cables-driven manners;Standard RS422 communication interface All line interface 1 road:485 all line Range:0~8000RPM;Rotation Direction:...
  • Page 8: Chapter 2 Installation And Wiring

    Chapter 2 Installation and Wiring Chapter 2 Installation and Wiring 2.1 External Dimension and Installation Dimension (see Appendix 1) 2.2 Mounting Place Requirements and Management Attention ·Don’t carry the driver by its cover. The cover cannot support the weight of the driver and the driver may drop.
  • Page 9: Ambient Temperature

    Chapter 2 Installation and Wiring  Humidity should be lower than 95%, no condensing and rain water drops.  Do not mount the driver on the timber or other combustible matters.  Avoid direct sunlight.  It is strictly prohibited to install the drivers in places where have flammable, explosive, corrosive gases or liquids;...
  • Page 10: Main Circuit Wiring

    Chapter 2 Installation and Wiring Figure 2-1 Installation Direction and Space 2.4 Main Circuit Wiring 2.4.1 The Main Circuit Terminals Arrangement and Wiring Figure 2-2 Wiring of terminals of main circuit of 3PH 380V 4kW Figure 2-3 Wiring of terminals of main circuit of 380V 5.5~7.5kW...
  • Page 11 Chapter 2 Installation and Wiring Figure 2-4 Wiring of terminals of main circuit of 380V 11~15kW Table 2-1 Description of terminals of main circuit of 4~15KW Terminal Terminal name and function symbol Single-phase AC 220V input terminals or Three-phase AC 380V R、S、T input terminals Terminals for an external braking resistor...
  • Page 12: Main Circuit Wiring Operation

    Chapter 2 Installation and Wiring 2.4.2 Main Circuit Wiring Operation Do not mistakenly connect the input power cable to the output terminal; otherwise the components in the driver will be damaged. Output terminals are prohibited to be grounded. The lines should not be collided with the enclosure, or short connected; otherwise the driver will be damaged.
  • Page 13 Chapter 2 Installation and Wiring Encoder Socket: Pin Socket Pass Socket 485+ 485- Plug the system encoder in the Pass Socket to connet the AS600M with the upper machine (CNC),and plug the motor encoder in the pin socket to connect the AS600M with the motor. Figure 2-7 Terminal schematic Table 2-3 Function of control circuit terminals Terminal...
  • Page 14 Chapter 2 Installation and Wiring Terminal Description of Category Name Specification label terminal function Multi-function Enabled input terminal 1 running/turning Multi-function reverse input terminal 2 NPN input,Setup the Multi-function Enabled control input terminal 3 parameter to select the effiective leve . Multi-function Spindle COM is common GND.
  • Page 15: Wiring Of Control Circuit Terminals

    Chapter 2 Installation and Wiring Terminal Description of Category Name Specification label terminal function Standard RS422 , Encoder Encoder power Encoder Z-phase Maximum 300KHZ, Z+、Z- input and signal input input Compatible with 5 v OC interface. Encoder A-phase OA+、 output 1:1 divider feedback to Encoder OB+、...
  • Page 16 Chapter 2 Installation and Wiring 0~10V Driver Near-end of shield line is grounded Fig. 2-9 Wiring diagram of analog output terminals  Tips Dialing SW1 to “I” represents current; dialing to “V” represents voltage. Analog input and output signals are easily disturbed by exterior environment, so shielded cables must be used for wiring and the length of the cables should be as short as possible.
  • Page 17 Chapter 2 Installation and Wiring very important. Communication bus must be shielded twisted pair wiring. The following connection method is recommended: Fig. 2-11 Recommended wiring diagrams (drivers and motors are all well grounded) when PLC is in communication with multiple drivers The host machine can be a personal computer or PLC controller, and the slave-based machine is this series of driver.
  • Page 18: Wiring Of Driver For Basic Operation

    Chapter 2 Installation and Wiring power supply of driver and the wiring method is shown in Figure 2-13. +24V Relay Fig. 2-13 On-off output connection mode 1 of multi-function output terminals 2) Multi-function output terminals DO as discrete output can also use the external, 9~30V, power supply and the wiring method is shown in Figure 2-14 +24V DC 9 ~ 30V...
  • Page 19 Chapter 2 Installation and Wiring 10V Analog Powrer 0 ~ 10V/4 ~20mA Input 0 ~ 10V/4 ~ 20mA output -10V ~+ 10V Input Analog Ground 24V Control Power reach the speed driver ready Forward/Run accurate stop in place Reverse Control Enable output common Orietation accurate stop...
  • Page 20: Chapter 3 Operation

    Chapter 3 Operation Chapter 3 Operation Only turn on the input power supply after close the front cover. Do not remove the cover while the driver is powered on. Otherwise there is risk of electric shock. DANGER Keep away from the machinery. Otherwise there is risk of injury when the driver power supply recovers and runs suddenly.
  • Page 21: Keypad Layout

    Chapter 3 Operation 3.1.1 Keypad Layout REMOTE TRIP Running-state LCDs Unit of frequency: Hz Rotate speed: r/min Four-digit digital r/min Unit of current: A Percentage: % tube display Line speed: m/s Unit of voltage: V Increase of digital encoder Programming Decrease of digital encoder >>...
  • Page 22 Chapter 3 Operation Table 3-1 Keypad menu Name of key Key functions Enter or exit programming mode. In monitoring mode, press PRG/ESC key to switch to programming mode. First, enter function group, and press ENTER key to enter function code and then function parameters progressively;...
  • Page 23: Description Of Led Digital Tube And Indicators

    Chapter 3 Operation Name of key Key functions In keypad control mode, the key is used to stop the STOP Stop/Reset driver. Clear the failure and return to normal state RESET when there is a failure. 3.1.3 Description of LED Digital Tube and Indicators On the driver keypad there are four digits seven segments LEDs, 3 unit indicators, 5 status indicators.
  • Page 24: Operation Method Of Keypad

    Chapter 3 Operation Indicator Display state The current state of the driver indicated (Exclusive for control Terminal control state keypad) Flicker Serial communication state 3.1.4 Operation Method of Keypad Here are some examples of how to run the driver by the keypad: Monitoring object switching: Display 50.00...
  • Page 25: Flow Chart Of Switching Driver Running

    Chapter 3 Operation Display P2.00 -P0- -P2- P2.01 0.00 006.0 003.0 of LED Operation ENTER ENTER ENTER of key Enter turn right 2 go into turn right 1 monitoring Turn left 3 Enter into into times,chose programming time,chose state times to parameter parameter state.display...
  • Page 26 Chapter 3 Operation...
  • Page 27: Chapter 4 Parameter Index

    Chapter 4 Parameter Index Chapter 4 Parameter Index Notes: “○” means that the parameters can be changed during inverter running and stop state; “×” means that the parameters cannot be changed during running; “*” means that the parameters are actually measured value or fixed parameters which cannot be changed;...
  • Page 28 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter Setting range code setting flag address P0.09 Basic frequency 0.10~400.0Hz 50.00Hz × 0109 MAX [50.00Hz, upper limit frequency, digital setting Maximum output P0.10 frequency, Multi-step 50.00Hz × 010A frequency frequency, jump frequency] ~ 400.0Hz 0: General Motors 1: A motor...
  • Page 29 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter Setting range code setting flag address 10.0~50.0 % (acceleration P1.08 S curve start time and deceleration time ) 20.0% ○ 0208 P1.08+P1.09≤90% S curve 10.0~80.0 % (acceleration P1.09 ascending stage and deceleration time) 60.0% ○...
  • Page 30 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter Setting range code setting flag address Depend on P2.07 Carrier frequency Depend on model × 0307 model P2.08~ Reserve P2.12 Multi-step P2.13 0.00~maximum frequency 5.00 Hz ○ 030D frequency 1 Multi-step P2.14 8.00 Hz 030E...
  • Page 31 Chapter 4 Parameter Index P3: I / O Terminal Control Function Factory Modify Modbus Parameter Setting range code setting flag address 0: Close is active 1: Open is active Mode of terminal P3.00 (normally open / normally × 0400 action closed is not subject to this function) 0: NULL Not defined...
  • Page 32 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter Setting range code setting flag address P3.16~ Reserve P3.17 0: Terminals enable P3.18 Control Enable × 0412 1: Internal enabled P3.19 Reserve Y1 terminal P3.20 0414 function 0:NULL Y2 terminal 1: Run P3.21 0415 function...
  • Page 33 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter Setting range code setting flag address AI1 nonlinear P4.10 corresponding 0~500.00HZ ○ 050A values 1 AI1 nonlinear P4.11 0.000~10.000V ○ 050B input value 2 AI1 nonlinear P4.12 corresponding 0~500.00HZ ○ 050C values 2 AI1 nonlinear P4.13...
  • Page 34 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter Setting range code setting flag address AO1 output 0: 0~10V/0~20mA P4.25 ○ 0519 range selection 1: 2~10V/4~20mA P4.26~ Reserve P4.27 P4.28 AO1 Gain -10.00~10.00 1.00 ○ 051C P4.29~ Reserve P4.30 P4.31 AO1 offset -100.0%~100.0% 0.0%...
  • Page 35 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting Range Code Setting Flag address Rigid tapping (position) Speed P5.10 0.000S~9.000 0.200 ○ 060A loop integral time Numerator of the P5.11 electronic gear × 060B 1~9999 ratio Denominator of P5.12 the electronic ×...
  • Page 36 Chapter 4 Parameter Index P6:Spindle Orientation Function Factory Modify Modbus Parameter name Setting Range Code Setting Flag address Position P6.00 Display value 0700 feed-forward Pulse increment P6.01 before the Display value 0701 electronic gear Pulse increment P6.02 after the Display value 0702 electronic gear The pulse...
  • Page 37 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting Range Code Setting Flag address Orientations 0~a circle of pulse number P6.28 ○ 071C position 3 Orientations 0~a circle of pulse number P6.29 ○ 071D position 4 Orientations 0~a circle of pulse number P6.30 ○...
  • Page 38 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting Range Code Setting Flag address Speed loop P8.02 0.001~10.000s 0.030s ○ 0902 integral time 1 Speed loop 0.00Hz ~ speed loop P8.03 switching 0.50Hz ○ 0903 switching frequency 2 frequency 1 Speed loop P8.04...
  • Page 39 Chapter 4 Parameter Index P9: V / F Control Parameter Function Factory Modify Modbus Parameter name Setting range code setting flag address 0: Constant torque characteristic curve 0 1: Lower torque characteristic curve 1 (2.0) 2: Lower torque characteristic V / F curve P9.00 curve 2 (1.5) ×...
  • Page 40 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address 0: Failure to actuate 1: Run all the time P9.16 AVR function × 0A10 2: Not act only during deceleration Overmodulation 0: Invalid P9.17 ×...
  • Page 41 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address leakage PA.07 inductance L1 of 0.1~2000.0mH ○ 0B07 motor 1 Rotor resistance PA.08 0.001~65.000Ω ○ 0B08 R2 of motor 1 Mutual inductance PA.09 0.1~2000.0mH ○...
  • Page 42 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address Communication 0.0~100.0s Pb.03 timeout detection 0: No timeout detection 0.0s ○ 0C03 time Other: Timeout detection time Response delay Pb.04 0~500ms × 0C04 time Communication transmission 0: 0.01Hz...
  • Page 43 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address 0: Not displayed 1: PC.13 AI1 (V) ○ 0D0D Displayed 0: Not displayed 1: PC.14 AI2 (V) ○ 0D0E Displayed PC.15 Reserve Terminal state 0: Not displayed 1: PC.19 ○...
  • Page 44 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address 0: Invalid 1: Valid during acceleration and deceleration, and inactive during constant speed Current Pd.08 2: Valid during both ○ 0E08 amplitude limit acceleration and deceleration and constant speed 3: Lower operating speed...
  • Page 45 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address Confirm the time before Pd.20 0~200ms 50ms × 0E14 deceleration due to overcurrent Run protection 0: Not protect Pd.21 while powering ○ 0E15 1: Protect Run protection 0: Continue to run after switching...
  • Page 46 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address (contd) 19: CCF1 control loop fault 1. The transmission between the inverter and the keypad still cannot be established 5s after powering on 20: CCF2 control loop fault 2.
  • Page 47 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address Accumulated PE.09 0~65530h 0F09 running time Cumulative PE.10 0~65530h 0F0A power-on time Total electricity PE.11 consumption 0~9999MWh 0MWh 0F0B (MWh) Total electricity PE.12 consumption 0~999KWh 0KWh 0F0C...
  • Page 48 Chapter 4 Parameter Index Function Factory Modify Modbus Parameter name Setting range code setting flag address Product serial PF.09 0~9999 1009 number Software version PF.10 0.00~99.99 100A number Non-standard PF.11 version and serial 0.000~9.999 100B number Software PF.12 identification 0~9999 100C code...
  • Page 49: Chapter 5 Detailed Function Introductions

    Chapter 5 Detailed Function Introduction Chapter 5 Detailed Function Introductions 5.1 Basic Function P0.00 Menu display mode Setting range: 0~1 [0] 0: Standard menu 1: Check mode menu Notes:  When P0.00 is set to 1, the display enters the check menu mode. In this mode, you can view and modify each modified function code by the knob adjustment.
  • Page 50 Chapter 5 Detailed Function Introductions P0.04 Position command Setting range: 0~1 [1] selection 0: Analog position Control(AI2) 1: Pulse position control Notes:  Set P0.03 to 1: During keypad digital setting, in monitoring status, the frequency setting can be modified through digital knob on the keypad; when the setting frequency is related to P0.02, in monitoring status, P0.02 can be adjusted through the knob on the keypad.
  • Page 51 Chapter 5 Detailed Function Introduction Notes:  Select the motor type. When selecting our company's A-type or B-type motor, after setting this parameter, the motor parameters and encoder lines will be set automatically. Self-learning motor parameters is no need. Setting range: 0.1~3600s [6.0s] P0.18 Acceleration time1 Setting range: 0.1~3600s [6.0s] P0.19 Deceleration time1...
  • Page 52: I/O Terminal Ctrl

    Chapter 5 Detailed Function Introductions  If the motor runs properly but the direction is reversed, the user changes the parameter P2.37 and P2.45.  When the encoder is not mounted on the motor shaft, please set the correct P2.50 (motor and encoder reduction ratio) 5.2 I/O Terminal Ctrl 1:FWD Forward Run / Run Enable...
  • Page 53: Analog (Group P4)

    Chapter 5 Detailed Function Introduction P3.15 = 0 Forward / Reverse X1(Forward) X2(Reverse) Forward Reverse Stop P3.15 = 1 run + direction X1( run) X2(direction) Forward Reverse Stop When the speed is up to the bipolar analog to the timing, X1 runs signal, the polarity of the analog decides the running direction ,positive voltage means forward, negative voltage means reverse.
  • Page 54: Rigid Tapping And Pulse Control

    Chapter 5 Detailed Function Introductions AI2 (bipolar analog) offset value, P4.04 AI2 Offset adjustable analog symmetry P4.05 AI2 Analog input filter time Corresponding to the absolute value of constant the maximum frequency (P0.10) analog P4.00 AI1 nonlinear enable Nonlinear curve with AI1 is set to 1 5.4 Rigid Tapping and Pulse Control 5.4.1Analog quantity rigid tapping P0.04 position command selection...
  • Page 55: 2Pulse Position Mode(C-Axis Function、Indexing、Pulse Rigid Tapping

    Chapter 5 Detailed Function Introduction used to adjust the speed of spindle position loop .when X4 active high,the frequency converter run into analog quantity rigid tapping.In order to improve the resolution of the speed,usually P5.06 should not be too big,and the frequency should be linked to the max speed of rigid tapping on the system.
  • Page 56 Chapter 5 Detailed Function Introductions If the parameter is larger,so the rigidity will P5.19 Position loop gain become better and follow error be smaller, but too large may cause oscillation. Increasing this parameter can be used to reduce P5.20 Position loop the following error and accelerate response, but feed-forward gain may cause overshoot...
  • Page 57: Spindle Orientation

    Chapter 5 Detailed Function Introduction 5.5 Spindle Orientation 0:current direction; P6.09 Orientations direction 1:positive direction; selection 2:negative direction; P6.10 Accrate stop frequency reaching this frequency before accrate stop P6.15 Orientation completed When the driver accurate stop and position width deviation in complete range, after completion time it will send a singal of accurate stop P6.16 Orientation completed time This parameter indicates the time that location...
  • Page 58 Chapter 5 Detailed Function Introductions  Orientation timing  Orientation curve  Determine the position of the spindle orientation Spindle use encoder Z signal as the reference origin(0 pulse points)and display position to the form of pulse。For example,a ring of 4096(4 times frequency): ...
  • Page 59: Monitoring Status

    Chapter 5 Detailed Function Introduction  Multi position accurate stop selection After terminals set for 60-62 functions, user can get multi- position selection through the terminal combination. The choice of position signal must be effective before the accurate stop signal established。Terminal combination and Orientation location table as follows:...
  • Page 60: Recommended Application

    Chapter 5 Detailed Function Introductions 5.7 Recommended application Case 1: application:belt transmission,all CNC system Features:the spindle speed control,low speed control and large torque,high speed maching,fast acceleration and deceleration. Spindle encoder spindle Speed command AS600M Motor encoder motor Case 2: application: synchronous belt transmission, 1: 1transmission ratio, no spindle encoder. Features:...
  • Page 61 Chapter 5 Detailed Function Introduction rigid tapping.If the system does not need the spindle encoder signal,user can use zero switch to replace the Z signal of the motor encoder. Spindle encoder spindle Speed/position Z signal command AS600M Motor encoder motor...
  • Page 62: Chapter 6 Troubleshooting

    Chapter 6 Troubleshooting Chapter 6 Troubleshooting 6.1 Troubleshooting When the driver has detected a fault, the keypad will display the fault code, and the driver will stop PWM output and come into fault protection state. In the fault indicator TRIP will flicker, the fault relay has output and the motor will coast to stop. At this time, you should find the reason of fault and apply corrective actions.
  • Page 63 Chapter 6 Troubleshooting Fault Name of Protection Possible Cause to Fault Countermeasure Display  Increase the  The deceleration time deceleration time is too short  Add the appropriate  The load inertia torque brake components Overcurrent during is large additionally ...
  • Page 64 Chapter 6 Troubleshooting Fault Name of Protection Possible Cause to Fault Countermeasure Display  Check the input power  The input voltage is supply; check & test abnormal the electrical level  The acceleration or setting deceleration time is too ...
  • Page 65 Chapter 6 Troubleshooting Fault Name of Protection Possible Cause to Fault Countermeasure Display  Reduce the load and  The driver output increase the exceeds its overload acceleration time value  Reduce the DC brake  The DC brake quantity current and increase is too large the brake time...
  • Page 66 Chapter 6 Troubleshooting Fault Name of Protection Possible Cause to Fault Countermeasure Display  Transmission between the driver and the keypad cannot be CCF1 Control circuit fault 0 established within 5s after power is supplied  Re-connect the keypad (when power is just ...
  • Page 67: Warning Display And Explanation

    Chapter 6 Troubleshooting Note: ① The products whose power is low including 3022G/3030P and below modes won’t display these fault codes Uu2 and Uu3. The standard LED Keypad cannot copy the parameter ,while the apolegamic ② LCD keypad has this function. 6.2 Warning Display and Explanation After warning action, warning code is displayed and flickering, but the driver is not in fault-protecting state.
  • Page 68: Motor's Faults And Corrective Measure

    Chapter 6 Troubleshooting 6.3 Motor’s Faults and Corrective Measure If the motor has one of the following faults, please find the reason and take corresponding corrective measure. Seek for technical support if the measure does not work Table 6-3 Motor fault and corrective measure Fault Check Content Corrective Measures...
  • Page 69 Chapter 6 Troubleshooting Fault Check Content Corrective Measures Check whether the load is too large  Reduce the load Check whether the load variation is  Reduce the load variation too large The motor rotating  Check whether there is phase loss speed is with the connection lines of the Check whether there is phase loss...
  • Page 70: Chapter 7 Peripheral Equipment

    Chapter 7 Peripheral Equipments Chapter 7 Peripheral Equipment 7.1 Peripheral Equipment Connection Diagrams Figure 7-1 004T3E~015T3E Peripheral Equipment Connection Diagram...
  • Page 71: Function Of Peripheral Equipment

    Chapter 7 Peripheral Equipments 7.2 Function of Peripheral Equipment Table 7-1 Function of Peripheral Equipment Peripheral Equipment & Description Optional parts It is used to cut off the fault current of the driver rapidly and Breaker prevent the power fault caused by fault with the driver and its circuits.
  • Page 72: Leakage Protector

    Chapter 7 Peripheral Equipments Refer to the following table for common braking resistors specifications. Table 7-2 Motor power and brake resistor selection Resistance Power Motor Power (kW) Resistance Value (Ω) Voltage (V) (kW) Three- phase 380V 18.5 At braking, the regenerated energy of motor is almost consumed on the braking resistor. The braking power can be calculated according to the following formula: U * U / R = Pb In the formula, R is the value of selected braking resistor, U is the braking voltage at...
  • Page 73: Capacitor Box

    Chapter 7 Peripheral Equipments of the driver is large, which is more obvious for the large capacity drivers. Sometimes, it may cause mistaken action of the leakage protection circuit. In the above cases, not only the carrier frequency should be reduced appropriately, the lead wire should be shortened and the output reactor as well as the leakage protector should be installed.
  • Page 74: Chapter 8 Maintenance

    Chapter 8 Maintenance Chapter 8 Maintenance Danger Please do not touch the terminals of driver, which are provided with the high voltage. There is the danger of electric shock. Before power is supplied, please do install the terminal casing well. When the casing is dismantled, please do cut off the power supply.
  • Page 75: Daily Inspection

    Chapter 8 Maintenance 8.1.1 Daily Inspection Before driver running, please check below:  Whether there is abnormal sound or vibration with the motor;  whether the driver and the motor heat up abnormally;  whether the environment temperature is too high; ...
  • Page 76 Chapter 8 Maintenance Table 8-2 Content of Regular Maintenance & Inspection Inspection Item Inspection Content Countermeasure Screws of main circuit terminals whether the screws are Tighten them with the screwdrivers and control circuit loosened terminals Purge it with the 4~6kg/cm Heat Radiator whether there is dust compressed air...
  • Page 77 Chapter 8 Maintenance ( + ) ( - ) Figure 8-1 The recommended connection Table 8-3 The insturction for the electrical measurement of the main circuit Item Input(Power) Output(Motor) Middle stage Measuring Wattm- voltmeter ammeter Voltmeter ammeter wattmeter voltmeter instrument eter voltmeter Electro-...
  • Page 78: Regularly-Replaced Elements

    Chapter 8 Maintenance the time & leakage current settable and the similar capacity should be used. The test may reduce the life of product. If the main circuit insulation test is to be done, the main circuit terminals R, S, T, U, V, W, PB(P1), + and – etc should be short-circuited reliably and then the meg-ohmmeter with the near voltage grade (250V for 220V, 500V for 380V, and 1000V for 660V) should be used for measurement.
  • Page 79: Chapter 9 Quality Guarantees

    Chapter 9 Quality Guarantees Chapter 9 Quality Guarantees The quality guarantees of this product follows the regulations below: The guarantee scope involves only the frequency inverter body. The guarantee period, starting from the date when it is delivered from the company, is 12 months after the product is purchased but is not beyond 24 months after the manufacture date on the nameplate.
  • Page 80 Chapter 9 Quality Guarantees About User Instruction Manual: The user instruction manual is applicable to the series of products. Our company has the lifelong liability for the product and provides all services related to use of this product. Although the product is designed and manufactured with the strict quality control system, our company should be consulted first if it serves the following purposes that may endanger the human body or the life as a result of faults or operation mistakes.
  • Page 81: Appendix 1 External Dimension And Installation Dimension

    Appendix 1 External Dimension and Installation Dimension Appendix 1 External Dimension and Installation Dimension Figure A1-1 Schematic outline Table A1-1 External Dimension (unit: mm) Specifications 004T3E 217.5 165.7 181.6 5R5T3E-7R5T3E 284.5 193.6 011T3E-015T3E 018T3E-030T3E...
  • Page 82: Appendix 2 Use Of Modbus Communication

    Appendix 2 Use of MODBUS Communication Appendix 2 Use of MODBUS Communication These series drivers can use the programmable logic controller (PLC) and other upper devices to conduct the data exchange through MODBUS communication protocol.  Constitution of MODBUS Communication The communication data bus consists a main controller (PLC) and 1~31 drivers.
  • Page 83 Appendix 2 Use of MODBUS Communication (2) Shielded cables should be used as the communication cables. The shielding layer should be connected to the earthing terminal of driver, while the other end will not be connected. (To prevent malfunction caused by disturbance) The sequence to have communication with PLC is as follows: 1.
  • Page 84 Appendix 2 Use of MODBUS Communication Setting of these two items for the upper and lower computers should be the same. Otherwise, communication cannot be established or there will be errors with communication. *Note 3: When the driver address is set as 0, the driver will not receive the communication command, including the broadcast command.
  • Page 85 Appendix 2 Use of MODBUS Communication Driver Driver Driver 变频器 变频器 变频器 指令 Comman 指令 Comman 响应 Response t(ms) Over 5ms 5ms以上 3.5char Pb.04设定 Pb.04 3.5char Driver address: driver address (0 ~ 31) When it is set to 0, commands are transmitted together in the broadcast manner. Even if the broadcast command is received, the driver will not give response.
  • Page 86 Appendix 2 Use of MODBUS Communication ulenth=9; while(ulenth!=0) crc^=*uptr ; for(uindex=0;uindex<8;uindex++) if((crc&0x0001)==0) crc=crc>>1 ; else crc=crc>>1 ; crc^=0xa001 ; ulenth-=1 ; uptr++; return(((crc&0x00FF)<<8)|((crc&0xFF00)>>8));  Example of Command Application [03H] Reading of Single-character Command: read the single-character record content from the specified code. The record content is divided into high 8 bits and low 8 bits and becomes part of the response content in order.
  • Page 87 Appendix 2 Use of MODBUS Communication Command Content Normal Response Content Abnormal Response Content Driver Address Driver Address Command Code Command Code Driver Address Number of Data High Bit 00 Start Address Command Code High Bit 00 Content of Low Bit 20 Data Abnormality Low Bit C1...
  • Page 88 Appendix 2 Use of MODBUS Communication Command Content Normal Response Content Abnormal Response Content Driver Address Driver Address Driver Address Command Code Command Code Command Code High Bit High Bit Abnormality Test Test Code Code Code Low Bit Low Bit High Bit High Bit High Bit...
  • Page 89 Appendix 2 Use of MODBUS Communication Command Content Normal Response Content Abnormal Response Content Driver Address Driver Address Driver Address Command Code Command Code Command Code High Bit 01 High Bit Start Start Abnormality Address Address Low Bit 02 Low Bit Code High Bit 00 Number of...
  • Page 90 Appendix 2 Use of MODBUS Communication  List of Data: Command Data (writable) MODBUS Name Content Address 0000H ( Reserved) Operation Command 1: Operation 0: Stop Reverse Command 1: Reverse 0: Forward External Fault 1: External Fault (EFO) Fault Resetting 1: Fault Resetting Command Multi-functional Input Command 1 (P3.01 X1Terminal Function)
  • Page 91 Appendix 2 Use of MODBUS Communication Parameters Saving [Input Command] (Writable) Record Name Content Setting Range Initial Value Input MODBUS address in the 00FFH 0100H ~ 0FFFH — Command function list Notes: For the data writing command 06 and 10, only the data are written into RAM for operation and are effective for this operation.
  • Page 92 Appendix 2 Use of MODBUS Communication MODBUS Name Content Address Hardware Abnormality (CCF3~CCF6) Motor Overload (OL1) A Input/ Output Phase Loss or Imbalance (SP1~SP2) B Busbar Under-voltage (Uu1) Fault 0021H Content C Control Circuit Under-voltage (Uu2) D Charging Circuit Under-voltage (Uu3) Grounding GF or Load Short Circuit (SC) (Reserved) Busbar Under-voltage Alarm( Uu)
  • Page 93 Appendix 2 Use of MODBUS Communication MODBUS Name Content Address 1: “ON” 0: “OFF” BRA-BRB-BRC Relay ( Reserved only 3040GB and below 1:”ON” 0:”OFF”) TA-TB-TC Relay 1: “ON” 0: “OFF” 002DH Y1 Relay ( Reserved only 3040GB and below 1:”ON” 0:”OFF”) Y2 Relay ( Reserved only 3040GB and below 1:”ON”...
  • Page 94 Appendix 2 Use of MODBUS Communication Function Code Form Parameter Modbus Register Address(HEX) Code(DEC) Pb.00~Pb.08 0C00H~ 0C08H PC.00~PC.23 0D00H~ 0D17H Pd.00~Pd.34 0E00H~ 0E22H PE.00~PE.12 0F00H~ 0F0CH PF.00~PF.12 1000H~ 100CH (For parameter extending) (1100H~FFFFH)  Modbus Address Encoding Method: Refer to the function codes in the function code table. High 8 bit HI= function group number + 1;...
  • Page 95 Appendix 2 Use of MODBUS Communication Note 3: When parameters are write-protected and PF.01 is set to 1 or 2, please revise it as 0. Then all parameters can be revised. Note 4: In case of CRC 16 check fault, response will be given even if the system receiving is over, and 25H fault will be reported to facilitate customer debugging.
  • Page 97: Appendix 3 Driver Warranty Card

    Appendix 3 Driver Warranty Card Appendix 3 Driver Warranty Card Driver Warranty Card Name of User: Address of User: Contact Person: Tel.: P.C.: Fax: Type: Serial No.: Date of Purchase: Date of Fault: Fault Details Motor: Pole Application of Motor: Fault Occurrence Time: power supply, no-load, load % Others: Fault Phenomena:...

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