Related Manuals for Meech HYPERION 971IPS-30
Summary of Contents for Meech HYPERION 971IPS-30
- Page 1 30kV v1.21 Hyperion 971IPS-30 Operating Manual Hyperion 971IPS-30 Long-Range DC Bar Long-Range DC Bar...
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Page 3: Table Of Contents
Products shown in this document may be covered by one or more patents, patents applied for and/or registered designs and/or trade marks. For further information please refer to our Head Office or visit www.meech.com. © Meech Static Eliminators Ltd., 26.10.2017... -
Page 5: Introduction
Introduction 30kV The Hyperion 971IPS-30 is a powerful, very high voltage pulsed DC ionising bar. It is used to control static electric charges in long to extra long-range applications (450- 1500mm). An integral 30kV pulsed DC power supply allows for easy installation on extrusion, converting and packaging machinery. -
Page 6: Unpacking And Inspection
Unpacking And Inspection Your Hyperion 971IPS-30 bar was carefully packed at the factory in a container designed to protect it from accidental damage. Nevertheless, we recommend careful examination of the carton and contents for any damage. If damage is evident, do not destroy the carton or packing material and immediately notify the carrier of a possible damage claim. - Page 7 The 971IPS-30 is powered by 24V DC via a 4-pin M8 Connector. Overall look The profile of the Hyperion 971IPS-30 bar is rounded, with minimal dirt traps, making it useful for cleanroom applications. The bar has good rigidity, allowing it to span wide...
- Page 8 The emitter assembly is a one piece moulding with a 1mm diameter sharp titanium emitter pin. The use of titanium pins has a long history at Meech. Extremely hard wearing, the pins last for many years. The emitter features castellation that protects the operator from the point of the emitter.
- Page 9 Air Outlets Air Outlets Whilst the long range performance of the Hyperion 971IPS-30 is excellent, some installations can require the use of air assistance to get full control of the static. This can either be by increased speeds of decay and/or by increased ionisation range. Air outlets either side of the emitter pin ensure that the integrated air-boost is extremely efficient.
- Page 10 Clean Pin Alert LED and Fault Output Red flashing LED shows that bar is dirty and needs cleaning. Solid red illumination indicates a fault with the high voltage output. No light - OK „ Red flashing - Cleaning required „ Red constant - Fault „...
- Page 11 Divider The divider used on all Meech pulsed DC bars is an essential feature that ensures good operation in dirty, factory environments. To maximise the interval between cleaning the 971IPS-30 bar features a divider to increase the surface tracking distance between the two rows of high voltage pins.
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Page 12: Installation
Feature Benefit Powerful long range Ionisation Excellent static control on modern, fast machinery Rigid profile Minimises the number of mounting points required Resistive coupling Safe for operators to handle Titanium emitter pins Continue to give good ionisation after years of use Replaceable emitter assemblies Allows periodic replacement to extend service life ‘T’... - Page 13 Your Meech distributor will be able to help you with the best position for your installation. When installed at short range over a web or sheet, the bars must be positioned away from surfaces and rollers, as shown in the following diagrams.
- Page 14 Failure to do so, will result in damage to the bar or the 24V supply and will void the warranty. A grounding post on the bar is provided for this purpose. Meech recommend that, for certainty, the bar is grounded using this post, in addition to using a grounded 24V DC supply.
- Page 15 Connection using Meech 24V DC power supply Meech 24V DC supplies are grounded internally. It is important that the mains connection offers a ground connection. Two-pin outlets without a ground connection must not be used, unless the ground post on the 971IPS-30 bar is connected to ground.
- Page 16 PLC Wiring M8 Pin 1 24VDC 10kΩ Pull up M8 Pin 2 Output 0V, 24V M8 Pin 3 Output Signal Voltage Normally Open Output Matrix Normally Closed Output Matrix 24V Supply 24V Supply 24V Supply 24V Supply Power ON Power OFF Power ON Power OFF OK (Green LED)
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Page 17: Operation
Operation Having connected the M8 connector to the bar, power up the 24V supply and check for a blue constant LED on the bar. This indicates that the bar is running correctly with a good ion output. Caution Always turn off the 24V supply before connecting or disconnecting the M8 connector. Failure to do so could result in stored charges giving a small electric shock. - Page 18 Bags of replacement pins are available from Meech and are supplied with a special insertion tool. Important! 1. When replacing the emitters, only use the Meech Insertion Tool. No other tools should be used. 2. The emitters should only be tightened finger-tight. Over-tightening the emitters will...
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Page 19: Fault Finding
Status of the Warning LED (i.e. not lit, strobing red, flashing red, solid red) Please provide a photo of the equipment as it is installed A description and a photo or video of the problem you are experiencing The action you want Meech to take e.g. repair, replace, warranty etc. - Page 20 Solid Red indicates the ion level has dropped well below the alarm setting, prompting a serious fault warning. Check installation for metallic objects on the emitter pins. Should the solid red LED persist, connect your BarMaster and follow the Troubleshooting section or contact your local Meech distributor...
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Page 21: Troubleshooting
Troubleshooting Symptoms Action Warning LED is OFF when first powered Connect a bar master and ensure the on, after a short time, if a solid red LED ion level reads 99% shows. If the Ion level is 0-9% the bar is faulty. If the level is between 10-59% with a 60% alarm setting, return to the ‘clean bar’... -
Page 22: Repairs And Warranty
Repairs And Warranty The Meech 971IPS-30 Bar is warranted by Meech Static Eliminators Ltd. to the original purchaser against defects in material and workmanship for two years after purchase. Should any malfunction occur, please return the bar directly to Meech Static Eliminators Ltd. -
Page 23: Technical And Construction
Technical and Construction Dimensions (W x H) 63mm x 70mm Maximum Length 3950mm Operating Range 450mm – 1500mm Weight 1.2kg/metre Construction ABS Plastic FR Mounting ‘T’ Slot with M4 x 20 studs Emitters Sharp titanium pins Input Current Max 625mA Input Voltage 24V DC (21-27VDC) Output Voltage... -
Page 24: Technical Drawing
Technical Drawing... - Page 28 Meech International Meech Static Eliminators USA Inc Meech Elektrostatik SA Meech CE 2 Network Point 2915 Newpark Drive Kaiserbaracke 166 Gábor László utca 2 Range Road, Witney Norton, OH 44203 B-4780 St.Vith Budapest 1041 Belgium Hungary OX29 0YN, UK Tel: +44 (0)1993 706700 Tel: +1 330 564 2000 / 1 800 232 4210 Tel.: +49 (0)6555 3733 399...
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