Akron Brass RENEGADE 3580 Installation, Operating And Maintenance Instructions
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Akron Brass RENEGADE 3580 Installation, Operating And Maintenance Instructions

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INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS
The following is intended to provide the basic instructions for installation, operation and maintenance of the Renegade electric
monitor, and to assist in attaining the best possible performance from the unit. Read and understand these operating instructions
before use.
TOOLS REQUIRED
• Utility Knife
• Medium Phillips screwdriver
• Small Phillips screwdriver
• Electrician's pliers (multipurpose, stripping and crimping)
PRODUCT RATINGS
Maximum Motor Current Draw:
12 volt versions
Normal Operating Current: (Depending on operating conditions–pressure, flow, etc.)
12 volt versions
Minimum Voltage: (Truck engine must be operating for proper voltage requirement.)
All 12 volt motors: 11.5 volts while operating
Mass: 150 lbs. (68 kg)
Maximum Flow: 5000 gpm (19000 lpm)
Maximum Pressure: 150 psi (14 bar)
PRODUCT WARNINGS
WARNING:
Charge the unit slowly. Rapid charging may cause a pressure surge that has the potential to cause an
injury, or damage the monitor.
WARNING:
DO NOT stow or deploy the Renegade monitor while flowing. Pressing the stow or deploy buttons
causes the nozzle to move automatically and the water stream may cause damage to equipment or
injury to personnel.
WARNING:
Aim the unit in a safe direction before pumping water through it. (i.e. Away from power lines)
WARNING:
Although the circuit board includes a water-resistant coating, it is important to keep water out of the
control box and logic box. Prolonged exposure to water will cause damage.
WARNING:
When the cover of the control box or logic box is removed, check that the O-ring under the cover is
intact and free of dirt and debris.
WARNING:
The Renegade monitor uses current limiting for both the monitor and nozzle. Use only appropriate Akron
Brass Company nozzles.
WARNING:
Do not use the electric controls when the override cranks are being used or are in position for use.
WARNING:
Make the connection of the vehicle and auxiliary battery the final step.
WARNING:
Replace the identification tags if they should become worn or damaged.
WARNING:
DO NOT exceed the maximum pressure or flow ratings of the monitor. Exceeding these ratings may lead
to an injury or may cause damage to the monitor.
STYLE 3580 RENEGADE™
• Medium flat screwdriver
• Small flat screwdriver
1
•
/
inch hex head wrench
2
4 amps each for elevation and rotation motors
4 amps for nozzle pattern motor
2 to 3 amps each for elevation and rotation
2 to 3 amps for nozzle pattern motor
119293

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Summary of Contents for Akron Brass RENEGADE 3580

  • Page 1 STYLE 3580 RENEGADE™ INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS The following is intended to provide the basic instructions for installation, operation and maintenance of the Renegade electric monitor, and to assist in attaining the best possible performance from the unit. Read and understand these operating instructions before use.

  • Page 2: General Instructions

    WARNING: DO NOT install shutoffs on the outlet of the monitor. Shutoffs increase the potential for pressure surges due to water hammer, which have the potential to cause an injury or damage to the monitor. WARNING: The Renegade monitor, nozzle, logic box, control box, tether controller, and field adjustable stops are made for optimal performance. Do not alter in any manner. WARNING: The Renegade monitor was designed for use with the Akron nozzle. Use of any other nozzle could affect the speed or operation of the unit and should be tested before being put into service. WARNING: The Renegade monitor contains moving parts. Keep hand, finger and objects away from pinch points. WARNING: Disconnect power and disable flow before maintenance. WARNING WARNING: Keep all personnel out of the Danger Zone, in front of the outlet of the monitor when the water source is attached. Dangerous flow velocities can cause serious injury. WARNING: Not designed for explosive environments. GENERAL INSTRUCTIONS • Review the instructions, wiring diagram, component layout and rotational stops diagram before installing this unit. This unit operates on 12 or 24 volt DC. All electrical current flows through the wires. The monitor does not act as a ground. The wires from the control boxes can be cut to the length for the application. Do not extend the wires from the logic box to the monitor.

  • Page 3: Dip Switch Settings

    STEP 3 Remove the cable grip nut and washer from the control box and put it on the cable with the threads facing the box. On the same end of the cable remove 4 inches of the outer casing of the cable and strip back inch from each of the 7 wires.

  • Page 4: Battery Attachment

    D. BATTERY ATTACHMENT The battery connections should be the last connection made. STEP 8 AUXILIARY BATTERY - Remove the logic box cable grip nut for the auxiliary battery and place it on the battery (#16-3) cable with the threads facing out. Thread the cable through the cable grip nut until the cable grip will grab the cable. Tighten the cable grip and attach the individual wires to the proper terminals (see wiring schematic Figure 6). NOTE: Auxiliary Battery is not intended to operate the monitor. STEP 9 VEHICLE BATTERY - Remove the logic box cable grip nut for the vehicle battery and place it on the battery cable (#10-2 or #12-2 depending on length) with the threads facing out. Thread the cable through the cable grip until the cable grip nut will grab the cable. Tighten the cable grip nut and attach the individual wires to the proper terminals (see wiring schematic Figure 6). Reattach the logic box cover and secure with the 6 screws.

  • Page 5: Status And Error Codes

    • Hold down the Fog switch and press and release the Raise switch and then release the Fog switch. This will set the upper limit. • Move the monitor to the desired lower limit (release the switch) • Hold down the Fog switch and press and release the Lower switch and then release the Fog switch. This will set the lower limit. Press and release the SS switch to exit the Rotation and Elevation set-up mode and enter the Stow and Deploy set-up mode. Stow and Deploy: • The LED will flash three items for the set-up mode for the Stow and Deploy. Stow Position • Move the monitor to the desired stow position. • Hold down the Fog switch and press and release the Stow switch and then release the Fog switch. This will set the Stow position. • Deploy Position (if applicable) • Move the monitor to the desired Deploy position. • Hold down the Fog switch and press and release the Deploy switch and then release the Fog switch. This will set the Deploy position. Press and release the SS switch to exit the Set-up mode. E. STATUS AND ERROR CODES The LED on the operator station gives an indication of what mode you are in and a diagnostic indicator. The following are the list of Flashes and the corresponding indication: • Fast Flash: The monitor is Stowing or Deploying • Slow Flash: The monitor is Oscillating • Constant On: The monitor is Deployed • Constant Off: The monitor is Stowed • Two Blinks: Learn mode for Rotation and Elevation • Three Blinks: Learn mode for Stow and Deploy...
  • Page 6 Figure 1 12-5/8 16-1/2 22-1/16 27-13/16 22.5° Orientation 45° Orientation 27-13/16 33-1/16 11.293 90° Orientation...
  • Page 7 Figure 2 Panel Mount Controller BRASS COMPANY RIGHT RAISE LEFT LOWER READ OPERATING INSTRUCTIONS BEFORE USE 5.500 5.000 MAX AT CORNERS R 1/4 4 1/4 ROUGH OPENING 3.250 IN TRUCK PANEL 3.750 #10-24 UNC TAPPED HOLE (TYP 4) TRUCK PANEL CUT OUT DIMENSIONS...
  • Page 8 Figure 3 (RIGHT) Joystick (DOWN) (UP) 5.500 SQUARE (LEFT) 5.275 8.338 Tether Connector 96 INCHES CLEARANCE FOR CONNECTOR FLANGE `1 HOLE #4-40 UNC TAPPED HOLE TYP 4 .969 1 9/32 1 9/32 .969 PANEL MOUNTING DIMENSIONS...
  • Page 9 Figure 4 Vertical Manual Override Front of Monitor Horizontal Manual Override Figure 4a Horizontal Rotational Stops Stop Plug Horizontal Manual Override Stop Plugs Stop 340° Rotation ± 22.5 Rotation from Center...
  • Page 10 Figure 5 Electrical Component Layout...
  • Page 11 Figure 6...
  • Page 12 REVISED: 03/13 WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.

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