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SixThreeZero RIDE IN THE PARK Assembly Manual
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SixThreeZero RIDE IN THE PARK Assembly Manual

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ASS EMB LY G UI DE
R I D E I N T H E PA R K - 3 & 7 S P E E D S
S I X T H R E E Z E R O

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Summary of Contents for SixThreeZero RIDE IN THE PARK

  • Page 1 ASS EMB LY G UI DE R I D E I N T H E PA R K - 3 & 7 S P E E D S S I X T H R E E Z E R O...

  • Page 3: O Ur C Om M Itme Nt

    O UR C OM M ITME NT We want you to love your bike as much as we do. If you run into any issues, no matter how small, let us know and we’ll take care of it. S I X T H R E E Z E R O T H E T E A M @ S I X T H R E E Z E R O .
  • Page 4 MEET JACO B, O UR ME CHANIC Need assembly, repair, or installation assistance? He’s your guy! Want live help? Call or email to schedule an appointment. M E C H A N I C S @ S I X T H R E E Z E R O . C O M 3 1 0 .
  • Page 5 A N OT E F R O M O U R M E C H A N I C Welcome to the sixthreezero experience. Now for the fun rush, and enjoy the process. Part of the fun in building your part...
  • Page 6 TOOL S YOU ’L L N E E D Creating something wonderful with your own hands is basically the best feeling ever. We want you to have fun building your new bike, so there’s only a few things you need to get started.
  • Page 7 S C I S S O R S 1 5 M M C R E S C E N T W R E N C H 5 A N D 6 M M A L L E N K E Y ( 4 M M N O T I N C LU D E D ) ( u s e t o c u t z i p t i e s ) o r u s e t h e m u l t i - t o o l p r o v i d e d...
  • Page 8 W HAT ’S IN THE BOX ? Lay out all the parts in front of you. Make sure you have all the parts before getting started. P E D A L S + R E A R A X E L 1 4 M M 1 5 M M 1 2 M M...
  • Page 9 F R O N T A N D R E A R H A N D L E B A R / F R A M E / R E A R Q U I C K R E L E A S E W H E E L A N D R E A R R AC K S E T- U P F R O N T W H E E L R E F L E C T O R S...
  • Page 10 A S S E M B LY E X P E R I E N C E G U I D E B O O K L E T M U LT I -T O O L 5 A N D 6 M M A L L E N K E YS B O X 2...
  • Page 11 P E DA L S S E AT a t t a c h e d t o s e a t t u b e Q U I C K R E L E A S E S K E W E R N O T E B O X 3 B O X 4...
  • Page 12 BIKE PARTS R EF ERENC E GU IDE All the names of all the parts for your bike, all in one place. Keep this handy during assembly, and everything will go just fine.
  • Page 13 H A N D L E B A R S H I F T E R G R I P S B R A K E L E V E R F R A M E S E AT H A N D L E B A R S S E AT P O S T S E AT P O S T C L A M P H A N D L E B A R S T E M...
  • Page 14 FRON T WHE EL + R E AR RACK Parts required: Tools you’ll need: Q U I C K R E L E A S E ( 4 ) 4 M M A L L E N K E Y S C R E W S F R O N T W H E E L P R E - I N S TA L L E D O N S E AT S TAYS F R A M E , R E A R R A C K...
  • Page 15 Locate the quick release skewer in the small box. All of the Spin the front fork so that the brakes are pointing forward. components for the quick release skewer are attached. Turn the handlebars to match the Correct Image so that the cables don’t loop around the headtube.
  • Page 16 S T O P After Step 3, no tools are required to install the front Fully insert the Rod (QR3) into the hollow axle of the wheel. If the brakes are too tight that it won’t allow the wheel. front wheel to insert completely into the fork, reference Step 6.
  • Page 17 Insert the wheel into the fork dropouts. If the brakes do Place spring #2 (QR4) back onto the end of the rod not allow the wheel to pass, please see Step 06. (QR3), with the smaller end of the spring pointing inward.
  • Page 18 1 0 M M A L L E N W R E N C H - QR1 Hold the lever (QR1) in the ‘Open’ position with one hand If the brakes are too tight to let the wheel pass, use a 10mm wrench to loosen and disengage the brake cable while tightening the nut with the other hand.
  • Page 19 Once the front wheel is secured and centered, lower the Ensure that the wheel is centered in the forks. Hold the wheel kickstand and locate your rear rack. in the centered position with your left hand. With your right hand, swing the lever (QR1) into the ‘Closed’ position. When closing the lever, the lever should swing slightly beyond 180-degrees.
  • Page 20 4 M M ( 2 ) 4 M M A L L E N R E A R 4 M M ( 2 ) 4 M M A L L E N R E A R K E Y S C R E W S R A C K A L L E N K E Y K E Y S C R E W S...
  • Page 21 H AN D L EBAR, S E AT + PEDAL S Seat Post H A N D L E B A R P E D A L S 6 M M B I C Y C L E A L L E N K E Y P U M P S E AT P H I L L I P S...
  • Page 22 Seat Post H A N D L E B A R 6 M M A L L E N K E Y Insert stem into the lock nut. Line up the stem, frame, and front wheel, then tighten the handlebar stem bolt using a 6mm Allen key.
  • Page 23 6 M M P H I L L I P S A L L E N K E Y S C R E W D R I V E R Loosen handlebar adjustment bolt using the 6mm Allen Locate your front reflector. Rotate the reflector so that it key to change the angle of the handlebars to your liking.
  • Page 24 1 3 M M M U LT I -TO O L Open seat post clamp. Holding the seat post firmly, insert Tighten and close the seat post clamp lever. We will adjust into seat post tube until the top is level with your waist. the seat position in a later step.
  • Page 25 P E D A L S 1 5 M M M U LT I -TO O L Select the pedal stamped R and locate the right side of the Locate the pedal stamped L and align with the left crank bike (with the chain and chain guard).
  • Page 26 B I C Y C L E P U M P Pump air into the tires to 40-65 PSI as recommended on Sit on the bike and check the angle formed by your knee. the sidewall of the tire. If your knee forms the incorrect angle, use the seat post clamp lever to raise the seat until you have a subtle bend or achieve a comfortable height.

  • Page 27: Brake Assembly

    B RAKE ASS EMBLY + F E NDE R D I AG R A M TO O L S R E Q U I R E D P I V OT B O LT & N U T B A R R E L A D J U S T E R B R A K E H O U S I N G...
  • Page 28 N O T E Sometimes the front brake cable is disconnected from the handlebar lever for shipping. If your brake cable is not connected to the handlebar lever, please see steps 1-4. There are two ends to the brake cable. One end has a barrel attached, while the other end has a cable cap attached to the end of the cable.
  • Page 29 Attach the brake cable to the brake lever Slide the cable through the slotted opening in by squeezing the lever and inserting the the brake lever. Insert the end cap of the cable round cable end into the linkage. housing into the brake lever. B A R R E L H A N G E R B R A K E L E V E R C R E V I C E...
  • Page 30 1 0 M M 1 0 M M A L L E N W R E N C H A L L E N W R E N C H Pinch the brake arms together till they are touching the If brakes are too loose, turn the barrel adjuster rim.
  • Page 31 F E N D E R S 1 0 M M A L L E N W R E N C H Locate the front fender. The strut will be attached to the fender. Make sure the pads are evenly lined up with the rim. If Two 4mm Allen key screws will be attached to the fork eyelets.
  • Page 32 1 0 M M 1 0 M M A L L E N W R E N C H A L L E N W R E N C H Use a 10mm Allen wrench to remove the pivot nut Once the pivot nut is removed, you will notice a curved behind the fork.
  • Page 33 1 0 M M 4 M M A L L E N W R E N C H A L L E N K E Y Use a 4mm Allen key to attach the strut to the fork eyelets. Before you tighten the brakes, pinch both brake arms Repeat on both sides.
  • Page 34 3 S P EED T UN ING D I AG R A M TO O L S R E Q U I R E D S H I F T E R P H I L L I P S 1 0 M M S C R E W D R I V E R M U LT I -TO O L...
  • Page 35 Check and adjust gears. Shift into 2nd gear by twisting Look through the window in the back of the rear hub. the shifting unit. The shifter has an outer exterior that If the yellow dot is within the parallel lines and arrows, resembles a golf ball, that us the part that turns.
  • Page 36 1 0 M M M U LT I -TO O L If not adjusted correctly, loosen the lock nut with a Tightening the adjustment barrel in, moves the yellow 10mm cresent wrench, and turn the adjustment barrel in dot away from the rear wheel. This decreases cable either direction.
  • Page 37 1 0 M M M U LT I -TO O L Untightening the adjustment barrel out moves the yellow Center the yellow dot within the parallel lines. Once the dot in towards the rear wheel. This increases tension on yellow dot is within range, tighten down the nut using the cable and helps to shift up into higher gears.
  • Page 38 7 S P EED T UN ING D I AG R A M TO O L S R E Q U I R E D B A R R E L A D J U S T E R H L I M I T S C R E W L L I M I T S C R E W P H I L L I P S 9 M M...
  • Page 39 To adjust the rear derailleur, first twist the shifter until the Rotate pedals until the chain falls into the smallest gear. number 7 is highlighted on the shift knob. Sometimes, the chain will not go all the way to the smallest gear at this point.
  • Page 40 P H I L L I P S S C R E W D R I V E R Turn the barrel adjuster located on the rear derailleur If the chain still hasn’t reached the smallest cog, then you clockwise until it stops. At his point, detach the cable will need to adjust the “High Gear”...
  • Page 41 9 M M M U LT I -TO O L Once the chain falls all the way into 7th gear, reattach the cable. Use a 9mm wrench to tighten the Cable Clamp Bolt to secure the cable to the derailleur. Rotate the pedals and try to shift between gears.
  • Page 42 S U R V E Y Tell us about your assembly experience. If you have/had any trouble at all or didn’t, and would like to leave feed- back and help us improve our assembly instructions you can. Type this URL into your browser: goo.gl/6enZji W E S T R I V E F O R P E R F E C T, A LT H O U G H I T ’...
  • Page 43 (310) 982-2877 theteam@sixthreezero.com H AV I N G T R O U B L E ? C A L L 3 1 0 . 9 8 2 . 2 8 7 7 O R E M A I L T H E T E A M @ S I X T H R E E Z E R O . C O M...
  • Page 44 P L E A S E R E G I S T E R Y O U R S I X T H R E E Z E R O AT S I X T H R E E Z E R O . C O M / R E G I S T E R You must register your sixthreezero within 30 days of purchase for warranty to be valid...
  • Page 45 B I C Y C L E S E R I A L LO C AT I O N Most Sixthreezero bicycles have their serial number stamped into the bottom of the frame below the bottom bracket. You’ll need to lift it up to see underneath, or use a smart phone to take a photo (with the flash) of the...
  • Page 46 C O NG RAT U L ATI ONS You did it! Time to take your brand new bike for a spin. Still have questions? We’re happy to help. Want to share your journey with us? We’re happy about that, too. S I X T H R E E Z E R O T H E T E A M @ S I X T H R E E Z E R O .
  • Page 48 T H E T E A M @ S I X T H R E E Z E R O . C O M S I X T H R E E Z E R O LO S A N G E L E S , C A 3 1 0 .