OU R C O M M I TM ENT We want you to love your bike as much as we do. If you run into any issues, no matter how small, let us know and we’ll take care of it. S I X T H R E E Z E R O T H E T E A M @ S I X T H R E E Z E R O .
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M EET JACO B, O UR ME CHANIC Need assembly, repair, or installation assistance? He’s your guy! Want live help? Call or email to schedule an appointment. M E C H A N I C S @ S I X T H R E E Z E R O . C O M 3 1 0 .
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A N OT E F R O M O U R M E C H A N I C Welcome to the sixthreezero experience. Now for the fun rush, and enjoy the process. Part of the fun in building your part...
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TOOL S YO U ’LL N EE D Creating something wonderful with your own hands is basically the best feeling ever. We want you to have fun building your new bike, so there’s only a few things you need to get started.
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S C I S S O R S 8 , 9 , 1 0 , 1 3 , A N D 1 5 M M 3 , 4 , 5 A N D 6 M M C R E S C E N T W R E N C H E S A L L E N K E YS o r u s e t h e m u l t i - t o o l p r o v i d e d P H I L L I P S H E A D...
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W HAT ’S IN EACH BOX? Lay out all the parts in front of you. Make sure you have all the parts before getting started. A X E L 1 4 M M 1 5 M M 1 2 M M F R O N T F E N D E R B O LT 1 0 M M...
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E X P E R I E N C E A S S E M B LY B O O K L E T G U I D E M U LT I -T O O L 4 M M + 6 M M A L L E N K E YS...
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F R O N T R E F L E C T O R p r e - i n s t a l l e d H A N D L E B A R / F R A M E / R E A R Q U I C K R E L E A S E F R O N T F E N D E R W H E E L A N D R E A R R AC K S E T- U P...
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P E DA L S Q U I C K R E L E A S E S E AT S K E W E R...
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B IK E PARTS RE FE RE NC E All the names of all the parts for your bike, all in one place. Keep this handy during assembly, and everything will go just fine.
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H A N D L E B A R S H I F T E R G R I P S B R A K E L E V E R H A N D L E R S H A N D L E R S T E M LO C K N U T S E AT P O S T R E A R R A C K...
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FRO N T W H EE L + F END ER Here’s what you’ll need: R E A R R A C K F R O N T F E N D E R FRAME + REAR WHEEL Q U I C K R E L E A S E Q U I C K R E L E A S E S K E W E R + S T R U T...
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Spin the front fork so that the the handlebars are Pinch front brake arms, pulling the metal tubing up and pointing inwards. out until it is dislodged and the brake arms are open. M E TA L T U B I N G C O R R E C T B R A K E A R M S The front brake is facing away...
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Locate the arrow on the wall of the tire. Reattach the brake arms by connecting the metal tube as shown. With the arrow pointing forward, insert the wheel into the fork dropouts. The axle nuts will fall inside the fork entry. C A U T I O N DO NOT untighten axle nuts.
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QR2 QR3 - QR1 All of the components for the quick release skewer are Insert the quick release skewer through the hub opening attached out of the box. on either side of the wheel, as shown below. and remove QR4. Do not remove Unscrew from the quick release handle (QR1).
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- QR1 Slide quick release skewer completely through the hub. Place on the open side of the quick skewer, with the smaller end pointing inward.
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Making sure the wheel is straight, attach Lift the lever up towards the fork. If the lever does not by compressing the spring completely. Hold the quick lock in place smoothly, loosen slightly and try again. release lever in place and tighten lightly.
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4 M M A L L E N K E Y Once the front wheel is secured, lower the kickstand To install the bolt-on rear rack, begin by aligning the and locate the rear rack. rack’s top eyelets with the threaded eyelets below the bicycle’s seat stays.
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3 M M P H I L L I P S A L L E N K E Y S C R E W D R I V E R Aligning the rack’s bottom eyelets with the threaded Assemble the front fender according to image below. eyelets right above the derailleur, highest from the floor.
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1 0 M M 3 M M P H I L L I P S A L L E N W R E N C H A L L E N K E Y S C R E W D R I V E R Untighten the nut behind the fork using a 10mm Allen Align the struts to the bottom eyelets on the fork.
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H A NDL EBAR, S EAT + PE DAL S H A N D L E B A R 6 M M M U LT I -TO O L B I C Y C L E P U M P A L L E N K E Y P E D A L S P H I L L I P S...
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H A N D L E B A R Insert the stem into the lock nut cap. Line up the stem, frame, and front wheel, then tighten the handlebar stem bolt. S T E M LO C K N U T C A P H A N D L E B A R S T E M B O LT N O T E...
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6 M M P H I L L I P S A L L E N K E Y S C R E W D R I V E R Loosen handlebar adjustment bolt using the 6mm Allen Straighten the reflector so that it points forward. key.
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B I C Y C L E O R A U TO G R E A S E Open the seat post clamp lever. Apply grease to the seat Tighten and close the seat post clamp lever. We will adjust post, insert the rear reflector to the seat post and insert the seat position in a later step.
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B I C Y C L E O R M U LT I -TO O L P E D A L S A U TO G R E A S E ( 1 5 M M ) Apply grease to threading on both pedals. Locate the pedal stamped L and align with the left crank arm.
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B I C Y C L E P U M P Pump air into the tires to PSI 50-75MAX, as recommended Sit on the bike and check the angle formed by your knee. on the sidewall of the tire. If your knee forms the incorrect angle, use the seat post clamp lever to raise the seat until you have a subtle bend or achieve a comfortable height.
BR AKE ASSE MBLY F R O N T B R A K E B R A K E 5 M M A R M S + PA D S L E V E R S A L L E N K E Y B R A K E C A B L E M E TA L T U B E P H I L L I P S...
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N O T E Only follow steps 1-9 if your brake cable is not attached to the bicycle. If your brake cable is attached, skip to step 10. There are two ends to the brake cable. One end has a barrel attached, while the other end has an open piece of cable.
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Attach the brake cable to the brake lever Pull on the cable and slide it through the by squeezing the lever and inserting the narrow crevice that runs along the brake barrel into the barrel hanger. lever. B R A K E L E V E R C R E V I C E B A R R E L H A N G E R...
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1 0 M M A L L E N W R E N C H 8 M M A L L E N W R E N C H Loosen the bolt with the 10mm Allen wrench. Pinch the Turn the barrel adjuster clockwise to tighten the cable brake arms together till they are 1/4 inches apart from the housing in place.
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1 0 M M A L L E N W R E N C H Make sure the pads are evenly lined up with the rim. If If one pad seems to run against the rim while the other the pads rub against the tire, they are too high; if they still has plenty of space, you will need to center the don’t make full contact with the rim when braking, they brakes.
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D ER AI L LE U R T UNI NG P H I L L I P S M U LT I -TO O L S C R E W D R I V E R ( 9 M M )
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To adjust the rear derailleur, first twist the shifter until the Rotate pedals until the chain falls into the smallest cog. number 7 is highlighted on the shift knob. S M A L L E S T C O G...
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P H I L L I P S S C R E W D R I V E R Turn the barrel adjuster located on the rear derailleur If the chain still hasn’t reached the smallest cog, then you clockwise until it stops. will need to adjust the “High Gear”...
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M U LT I -TO O L ( 9 M M ) Now adjust the cable tension, which controls how your bike will shift. Using a 9mm crescent wrench or the multi-tool, loosen the cable adjustment screw and pull on the cable.
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C ON GR ATU L AT I O NS You did it! Time to take your brand new bike for a spin. Still have questions? We’re happy to help. Want to share your journey with us? We’re happy about that, too. S I X T H R E E Z E R O T H E T E A M @ S I X T H R E E Z E R O .
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S I X T H R E E Z E R O INFO@SIXTHREEZERO.COM LOS ANGELES, CA 310.982.2877...
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