Waterco Turbotemp 125 Installation And User Manual

Pool and spa heating

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OFFICES - AUSTRALIA
OFFICES - OVERSEAS
NSW - Sydney
Waterco USA
(HEAD OFFICE)
Augusta, USA
Tel : +61 2 9898 8686
Tel : +1 706 793 7291
VIC/ TAS - Melbourne
Waterco Canada
Tel : +61 3 9764 1211
Longueuil, Qc, Canada
Tel : +1 450 748 1421
WA - Perth
Tel : +61 8 9273 1900
Waterco (Europe) Limited
Sittingbourne, Kent. UK
QLD - Brisbane
Tel : +44(0) 1795 521 733
Tel : +61 7 3299 9900
Waterco France
SA/ NT - Adelaide
SAINT PRIEST, France
Tel : +61 8 8244 6000
Tel : +33 (0)4 72 79 33 30
ACT Distributor
Waterco (NZ) Limited
Tel : +61 2 6280 6476
Auckland, New Zealand
Tel : +64 9 525 7570
Waterco Limited ABN 62 002 070 733
ZZM1461_06/2014
Waterco (C) Limited
Guangzhou, China
Tel : +8620 3222 2180
Waterco (Far East) Sdn. Bhd.
Selangor, Malaysia
Tel : +60 3 6145 6000
PT Waterco Indonesia
Jakarta, Indonesia
Tel : +62 21 4585 1481
Waterco International Pte Ltd
Singapore
Tel : +65 6344 2378
FOR YOUR SAFETY - READ BEFORE OPERATING
!
WARNING
If you do not follow these instructions exactly, a re or explosion may result, causing property
damage, personal injury or loss of life. For additional free copies of this manual; call Waterco
Limited.
FOR YOUR SAFETY - This product must be installed and serviced by authorized personnel, quali ed in pool/spa heater
installation. Improper installation and/or operation can create carbon monoxide gas and ue gases which can cause
serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Waterco Limited
strongly recommends installation of suitable Carbon Monoxide Detectors in the vicinity of this appliance and in any
adjacent occupied spaces. Improper installation and/or operation will void the warranty.
INSTALLATION AND
USER'S GUIDE
(AUSTRALIA)
240 VAC NATURAL GAS/LP GAS
MODELS TT125
Natural
Propane
125K (33kW) with cord
2701251
2701252
!
Improper installation, adjustment, alteration,
WARNING
service or maintenance can cause property
damage, personal injury or death. Installation and service must be
performed by a quali ed installer, service agency or the gas supplier.
!
FOR YOUR SAFETY - READ BEFORE OPERATING
WARNING
• If you do not follow these instructions exactly, a re or explosion may result, causing
property damage, personal injury or loss of life.
• Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or death. Installation and service must be performed by a quali ed
installer, service agency or the gas supplier.
• Do not place articles or against this appliance.
• Do not use or store ammable materials near this appliance.
• Do not spray aerosols in the vicinity of this appliance while it is in operation.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re department.
DO NOT store or use gasoline or other ammable vapors and liquids in the vicinity of this or
other appliances.
125
www.waterco.com

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Summary of Contents for Waterco Turbotemp 125

  • Page 1 Improper installation and/or operation can create carbon monoxide gas and ue gases which can cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Waterco Limited strongly recommends installation of suitable Carbon Monoxide Detectors in the vicinity of this appliance and in any adjacent occupied spaces.
  • Page 2: Table Of Contents

    Fireman’s Switch Connection/ ....36 Lighting/Operation HEATER IDENTIFICATION NUMBER Remote Control Connections ID DESIGNATOR FOR WATERCO WATER POOL & SPA TURBOTEMP 125 HEATER Start-up and Operation / Before You Start .. 10 Heater Wiring Diagram / Heater ....37 Example: Operating Instructions ........
  • Page 3: Code Requirements / References Heater Identi Cation Information (Hin)

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide WARNING AND SAFETY INSTRUCTIONS WARRANTY INFORMATION The Turbotemp 125 pool heater is sold with a limited factory warranty. Speci c details are IMPORTANT SAFETY INSTRUCTIONS described on the warranty registration card which is included with the product.
  • Page 4 WARRANTY AND SAFETY INSTRUCTIONS WARNING The Turbotemp 125 Heater is designed and manufactured to provide safe and reliable service The Consumer Product Safety Commission warns that carbon monoxide is an “invisible when installed, operated and maintained according to the information in this manual. Throughout killer”.
  • Page 5 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 08 EXCESSIVE CARBON MONOXIDE EXPOSURE CAN CAUSE BRAIN • Use heater only with the fuel for which it is designed. DAMAGE OR DEATH. • If a fuel conversion is necessary, refer this work to a quali ed service •...
  • Page 6: Operating The Control Pane

    I pg 10 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide Section 1: Operation Instructions OPERATING THE CONTROL PANEL The Turbotemp 125 Heater controls are as follows: BASIC SYSTEM OPERATION POOL ON Press this button to govern heater...
  • Page 7: Operating Instructions

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 12 F. Before operating the appliance for the rst time or after it has been off for an extended time, 14. The burner should re until the pool/spa temperature...
  • Page 8: Operation Of Ignition Module

    Door Acess Panel Door Acess Panel on a water temperature set point within the “High Limit Device”. The Turbotemp 125 heater has two (2) high limit devices which are located on the main inlet / outlet header (see page 43 item...
  • Page 9: Section 2. Installation Instructions

    AFS closes, closing the circuit to the hot surface igniter (HSI), in pool heater installation. Waterco Limited strongly recommends that all vents, pipes and which ignites the fuel mixture. On a call for heat, the blower and HSI are energized. In about 20 exhaust systems be initially and periodically tested for proper operation.
  • Page 10: Plumbing Connections

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 18 PLUMBING CONNECTIONS Connect the heater directly to 5 cm PVC pipe, using the integral unions provided. Heat sinks are not required. The low thermal mass of the heater will prevent overheating of the piping The Turbotemp 125 heater has the connected to the pump even if the heater shuts down unexpectedly.
  • Page 11: Below Pool Installation

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 20 BELOW POOL INSTALLATION NOTE If the heater is below water level, the pressure switch must be adjusted. This adjustment must be done by a quali ed service technician. See following CAUTION before installation.
  • Page 12: Inlet Gas Pressure Requirement

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 22 1. Shut off the gas supply to the heater. EXCESSIVE CARBON MONOXIDE EXPOSURE CAN CAUSE BRAIN DAMAGE OR DEATH. 2. Loosen the small screw inside the pressure tap WARNING as shown in Figure 14.
  • Page 13: Outdoor Installation / Heater Clearances

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 24 INDOOR VENTING — General Requirements HEATER CLEARANCES – OUTDOOR NOTE: REMOVE OR COVER “OUTDOOR ONLY” LABEL LOCATED ON HEATER OUTSIDE IMPORTANT! PANEL WITH “INDOOR INSTALLATION” LABEL (P/N 474275) INCLUDED IN ACCESSORY •...
  • Page 14: Combustion Air Supply / Corrosive

    These openings 58 ft. (17.7 M) 46 ft. (14.0 M) shall directly, or through duct, connect to outdoor air. Waterco does not recommend indoor 34 ft. (10.4 M) installations that do not provide combustion air from outside the building.
  • Page 15 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 28 VERTICAL VENTING Table 6a. – Maximum Number of Elbows per Vent Lengths (See Figures 21, 22 and 23) Maximum Number of Elbows per Vent Lengths Vent the heater vertically in a system in accordance...
  • Page 16: Horizontal Or Vertical Venting

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 30 3. Attach the vent pipe to the metal Flue Collar WARNING with sheet-metal screws. Risk of fire, carbon monoxide poisoning, or asphyxiation. It is recommended to use a CO WARNING Monitor and Fire Alarm in rooms that contain gas red appliances.
  • Page 17: Connecting Single-Wall Stainless

    Vent Cap and Metallic: Riser Furnished by Installer 1. Order an optional appliance adapter kit, (Waterco offers optional appliance adapter kits, call our Customer Service dept.): - Part No. 6844320 150mm Flexible Double Wall Metal Duct Exhaust Kit Outlet Air Opening 2.
  • Page 18: Horizontal Or Vertical Venting

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 34 Allow at least 1 M (3 ft) vertical Metal Special NOTE: KEEP A 150 CM (6 IN) MINIMUM CLEARANCE BETWEEN THE Support clearance over vent termination Gas Vent weight VENT PIPE AND COMBUSTIBLE SURFACES.
  • Page 19: Electrical Connections

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 36 ELECTRICAL CONNECTIONS CONNECTION OF FIREMAN’S SWITCH OR REMOTE CONTACT Electrical Rating 50 Hz 240 Volts AC, single phase CAUTION The heater is supplied with a 240V VAC, 10 AMP, 50 Hz power cord (AS/NZS 3112) approved If, while there is line voltage connected to the heater, you for outdoor use.
  • Page 20: Heater Wiring Diagram / Heater

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 38 HEATER WIRING DIAGRAM HEATER ELECTRICAL SCHEMATIC LADDER DIAGRAM (3-WIRE SYSTEM) LADDER DIAGRAM IGNITER BLOWER CLASS II TRANSFORMER 24 VAC OPERATING CONTROL 24 VAC 24 VAC FLOW LOGIC...
  • Page 21 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 40 TROUBLESHOOTING INSTRUCTION Heater Will Not Fire - A Heater Will Not Fire - A Start Initial Troubleshooting Only quali ed, trained service technicians with appropriate test equipment should service Press “POOL”...
  • Page 22: Section 3. Troubleshooting

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 42 Heater Will Not Fire - C Heater Will Not Fire - C Heater Will Not Fire - B Heater Will Not Fire - B Start Start Is “SERVICE HEATER” LED Go to “INITIAL...
  • Page 23 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 44 Diagnostic LED's: AGS, AFS, HLS, PS, THERMISTOR Heater Will Not Fire - D Heater Will Not Fire - D Diagnostic LED’s: AGS, AFS, HLS, PS, THERMISTOR Verify that water flow rate is Service pump and filter to AGS or HLS "on"...
  • Page 24: (Ags, Afs, Hls, Ps Thermistor) Burner / Heat Exchanger Troubleshooting

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 46 Diagnostic LED's: SFS Diagnostic LED’s: SFS Burner Troubleshooting SYMPTOM CAUSE REMEDY SFS "on" Check Heat Exchanger Loud, high-pitched Flame is too rich. Verify pressure tap between gas valve and...
  • Page 25: Section 4. Maintenance Instructions

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 48 MAINTENANCE INSTRUCTIONS PRESSURE RELIEF VALVE (NOT FACTORY INSTALLED) CARE AND MAINTENANCE Local codes may require installation of a pressure relief valve Pressure (PRV). Purchase separately and install a 19 mm pressure...
  • Page 26: Winter Operation

    Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 50 WINTER OPERATION MAINTAINING POOL TEMPERATURE To maintain pool temperature, ensure the heater switch and valving are reset to pool settings CAUTION after using the spa. • Operating this heater continuously at water temperatures below 20° C (68° F) will cause harmful condensation and will damage the heater and void the warranty.
  • Page 27 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 52 WHAT A DISINFECTANT DOES ALKALINITY High or Low: Two pool guests you do not want are algae and bacteria. To get rid of them and make pool “Total alkalinity”...
  • Page 28 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 54 TURBOTEMP 125 REPLACEMENT PARTS TURBOTEMP REPLACEMENT PARTS For complete For complete Electrical System Burner System parts breakdown parts breakdown (Key Nos. 1 through 4), (Key Nos. 5 through 7),...
  • Page 29 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 56 TURBOTEMP 125 HD HEATER REPLACEMENT PARTS TURBOTEMP 125 HD HEATER REPLACEMENT PARTS REPAIR PARTS – BURNER SYSTEM TT 125 NG & LP TT 125 NG & LP (HD)
  • Page 30 Turbotemp 125 Pool and Spa Heater Installation and User’s Guide I pg 58 TURBOTEMP 125 HEATER REPLACEMENT PARTS NOTE REPAIR PARTS – ELECTRICAL SYSTEM Part Model 125 (NA/LP) Description Qty. Heater Display Cover 42002-0035 Igniter Bracket 42001-0030S Igniter/Igniter Gasket Kit Incl. Key Nos. 3 and 4)

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Tt125

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