RFS APD-D Series Product Manual

RFS APD-D Series Product Manual

Automatic pressurization dehydrator

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AUTOMATIC PRESSURIZATION DEHYDRATOR
Radio Frequency Systems
200 Pond View Drive
Meriden, CT 06450
Ph. (203) 630-3311
Fax (203) 634-2272
www.rfsworld.com
Product Manual
APD‐D Series
602400011500
Revision C

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  • Page 1 602400011500 Revision C Product Manual AUTOMATIC PRESSURIZATION DEHYDRATOR APD‐D Series Radio Frequency Systems 200 Pond View Drive Meriden, CT 06450 Ph. (203) 630-3311 Fax (203) 634-2272 www.rfsworld.com...
  • Page 2 602400011500 Revision C This Page Intentionally Left Blank Page 2 of 24...
  • Page 3: Table Of Contents

    602400011500 Revision C TABLE OF CONTENTS   WARNINGS, CAUTIONS & NOTES ......................4     INSTALLATION ............................5     TERMS & DEFINITIONS ..........................7     OPERATION ..............................8     CONTROLS AND INDICATORS....................... 12     MAINTENANCE ............................15    ...
  • Page 4: Warnings, Cautions & Notes

    North American 240VAC service). Earth ground must always be connected. The APD-D series dehydrators are designed for 120/230VAC use at 50/60Hz. The AC Mains configuration must be 1/N/PE, meaning 3 conductors: 1.) [1] Single phase Line power. (wire color: black or brown) 2.) [N] Neutral (phase return) tied to Earth ground at the local power panel.
  • Page 5: Installation

    602400011500 Revision C 2 INSTALLATION 2.4 Installation Procedure: 2.4.1 Ensure that the site’s distribution system 2.1 System Purging: has been properly installed, purged with Proper purging of the site’s distribution Nitrogen and sealed. system prior to dehydrator installation is 2.4.2 Unpack dehydrator important.
  • Page 6 Possible Solution: Run time to pressurize the distribution system may have been miscalculated. Please recalculate the run time, record the unit’s model and serial numbers and contact RFS Support to reconfigure the run time alarm. Page 6 of 24...
  • Page 7: Terms & Definitions

    602400011500 Revision C 3 TERMS & DEFINITIONS Dew Point Reduction (Tdr) is the reduction of the dew point temperature Relative Humidity (RH) is the moisture that results from the dehumidification content of the air relative to the maximum process. The larger the Tdr, the more possible moisture content at the current efficient the dehumidification process is.
  • Page 8: Operation

    02400011500 Revision C OPERATI ION The deh ydration s system is completely automatic c, with no o need fo or periodic General D Description media rep placement or reactivat tion. These It is im mportant th hat the d dew point units are capable of f years of tr...
  • Page 9 602400011500 Revision C operation when the upper operational The APD-D series dehydrators are fully pressure is reached. automatic when energized. The system pressure is monitored in real-time during A dehydrator duty cycle of less than 5% is standby operation. When the system recommended.
  • Page 10 Air flow at the unit’s output fitting model. RFS Customer Service can help will be interrupted for a short time until determine the correct model.
  • Page 11 602400011500 Revision C If the system pressure rises to the high option is required when the humidity pressure alarm threshold, then the HIGH alarm option is present. PRESSURE front panel indicator will be lit 4.4.3 Run Time Alarm: The optional run time and the NC/COM/NO alarm connector alarm can be used as a warning that the pins (pins 4, 5 and 6) will switch states.
  • Page 12: Controls And Indicators

    These features allow option upgrades without having to return the unit to the factory, as well as remote troubleshooting of the system using the operational logs. Picture 5.1 – APD-D Series Front Panel Page 12 of 24...
  • Page 13 The HIGH PRESSURE indicator will blink 5 times to indicate Picture 5.2 – APD-D Series Rear Panel success. Connections If the USB stick contains an updated  AC Mains Voltage Input: The IEC C14 software image that is valid for the unit’s...
  • Page 14 602400011500 Revision C  To remove tube from the fitting: Make sure that there is no pressure in the tube. Push the tube and the outer release ring of the fitting in to release the internal gripping teeth. Hold the release ring down while pulling the tube out of the fitting.
  • Page 15: Maintenance

    Carefully lift the lid no more than 4 inches, then pivot the lid towards the fan and set it on the work surface. Picture 5.5 – APD-D Series Site Grounding Studs 5.10 Site Grounding Studs: For installations requiring supplemental equipment earth grounding, dual chassis ground studs are provided.
  • Page 16 602400011500 Revision C 6.3 Replacing the RTC Backup Battery: The battery should last many years. It is only used to maintain the unit’s Real- Time Clock (RTC) when the unit is not energized. After replacement, the RTC date and time should be reset. Refer to Picture 6.2.
  • Page 17 602400011500 Revision C NOTE: Once the “SetClock.txt” file has been created, it is important to follow the steps below as quickly as possible to ensure a minimum RTC time error exists. 6.3.5 Save the “SetClock.txt” file on the USB device, and then move the USB device to the dehydrator’s front panel USB port.
  • Page 18: Replacement Parts And Accessories

    Please have matched to each individual dehydrator. the model and serial number(s) available when 8.1.2 Plug the USB device into the dehydrator’s contacting RFS Customer Support. front panel USB connector and cycle the unit’s power. The unit’s POWER indicator will be illuminated throughout this process.
  • Page 19 602400011500 Revision C In all cases, the unit’s current operational log file will be written to the USB device. During this operation, the unit’s RUN TIME indicator will flash. If the version of the Operational Software (E_Image.s19) on the upgrade USB device is newer than the unit’s installed software, then it will be updated.
  • Page 20: Specifications

    602400011500 Revision C 9 SPECIFICATIONS   Model  GENERAL  APD20‐D  APD22‐D  APD70‐D  APD72‐D  Output Flow, Minimum, Nlm (SCFM)  5.65 (0.2)  4.8 (0.17)  19.8 (0.7)  16.4 (0.58)  Max System Volume, liters (ft ), @ 34.5 kPa (5 psig)  3500 (123)   3000 (106)   16500 (582)   13500 (477)   Ambient dew points <= 10° (50°): ‐40° (‐40°) dew point  Output Dew Point, Minimum, Celsius (Fahrenheit)  Ambient dew points > 10° (50°): 50° (72°) dew point reduction  Operational Pressure, psig (kPa)  Firmware configurable from 1‐10 (6.9‐68.9)  Pressure Deadband, psig (kPa)  Firmware configurable from 2‐9 (13.8‐62.1)  Ambient Operational Temperature Range  0‐40°C (32‐104°F)    Ambient Operational Humidity Range  5‐85% relative, non‐condensing (maximum absolute humidity = 25 g/m )   ...
  • Page 21: Model Configuration

    602400011500 Revision C 10 MODEL CONFIGURATION Page 21 of 24...
  • Page 22: Run Time Calculations

    Revision C 11 RUN TIME CALCULATIONS The following calculation can be used to estimate the amount of run time an APD-D series dehydrator will take to pressurize a given volume. This calculation is a simplified best-fit estimate. Actual pump times will be dependent on many variables, such as: ...
  • Page 23: Transmission Line Volumes

    Cubic foot per linear unit for the most common transmission Type meter (l/m) foot (ft /ft) lines. EW17 6.60 0.0710 EW20 5.62 0.0605 RFS Elliptical Waveguide volumes: EW37 1.96 0.0211 Waveguide Liters per Cubic foot per EW43 1.69 0.0182 Type meter (l/m) foot (ft...
  • Page 24: Ce Declaration Of Conformity

    60 0 2400011500 Revision C CE DECLA A RATION OF CONF F ORMITY Page e 24 of 24...

This manual is also suitable for:

Apd20-dApd70-dApd22-dApd72-d

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