Ewellix CPSM Installation, Operation And Maintenance Manual

Ewellix CPSM Installation, Operation And Maintenance Manual

Servo pillar

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Feature 1
max 2 lines
Feature 2
max 2 lines
Feature 3
Feature 4
I N STA L L AT I O N, O P ER AT I O N AN D
MA I NT EN A N C E M AN UA L
CPSM
Servo pillar

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Table of Contents
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Summary of Contents for Ewellix CPSM

  • Page 1 I N STA L L AT I O N, O P ER AT I O N AN D MA I NT EN A N C E M AN UA L CPSM Servo pillar Feature 1 max 2 lines Feature 2...
  • Page 3: Table Of Contents

    Contents 1.0 General information ............4 7.0 Operation ..............21 1.1 Information in this manual ..........4 7.1 Safety ................21 1.2 Explanation of symbols and signal words ......4 7.2 Turn on ................21 7.3  Turn off ................21 1.3 Limitation of liability ............5 1.4 Copyright .................5 7.4 Actions before use ............
  • Page 4: General Information

    C P S M 1.0 General information 1.1 Information in this NOTE manual Emphasizes useful hints and recommendations as well as information This manual provides important information on how to work for efficient and trouble-free operation. with the actuator (also called the device) safely and effi- ciently. The Manual is part of the device, must always be kept and should be available for personnel to read at any NOTICE time.
  • Page 5: Limitation Of Liability

    •  Year of manufacture: start from 2018 Where the device has been customized by Ewellix, the ac- tual product delivered may be different from what is de- scribed in the manual. In this case, ask Ewellix for any addi- tional instructions or safety precautions relevant to these. We reserve the right to make technical modifications to the  device units to improve usability.
  • Page 6: Safety

    UV radiation or dusty, corrosive or explosive environ- ments. If you use the telescopic pillar CPSM for any use other than that cited, the manufacturer cannot be held responsible for any resulting damage or injury.
  • Page 7: Responsibility Of The Owner And Processor

    2 .0 S afe t y 2.2 Responsibility of the 2.3 Personnel owner and processor requirements The device is designed for commercial applications by its WARNING owner or processor. Improper installation, operation and maintenance can result The processor is the contracting partner of the reseller or in serious injury, death or property damage.
  • Page 8: Specific Dangers

    This present a life– scope of delivery from Ewellix. threatening situation for people in the hazard zone. •  The telescopic pillar CPSM may be damaged if liquids penetrate Therefore: inside the pillar. Keep liquids away! • ...
  • Page 9: Technical Data

    3 .0 Te c h n i c a l d a t a 3.0 Technical data The technical data of the telescopic pillar CPSM can be found in the Appendix. (⮑ 11.0 Technical data, page 28). 3.1 Ambient conditions •  Temperature range: +10 to +40 °C • ...
  • Page 10: Structure And Function

    C P S M 4.0 Structure and function This chapter is intended for all users of telescopic pillar CPSM and describes the basic design and function of the device. 4.1 Overview 1. Customized top plate 2. Optional damping system 3. Backlash-free long lasting guiding pads 4.
  • Page 11: Brief Description

    4 .0 S tr u c t u r e a n d f u n c ti o n 4.2 Brief description Mounting plates The top and bottom base plate of the telescopic pillar CPSM A description of its function enables better understanding of show four regular through holes for M10 size bolts. Its pur- what the telescopic pillar CPSM and their individual parts do.
  • Page 12: Special Features

    It protects the Drive unit inner parts of the servo pillar CPSM in case of hard impacts. The motor is powered from an external control unit/ power This might be helpful for applications where goods are supply.
  • Page 13: Connections

    (⮑ 6.3 Installation,  Motor interface, page 17). 4.6 Operating elements Ewellix does not provide operating elements for the tele- scopic pillar CPSM. Any operating elements must be pro- vided from the end user! 4.7 Options The telescopic pillar CPSM offers the following standard ...
  • Page 14: Transport, Packaging And Storage

    If the packaging is to be disposed of following satisfactory •  Unpack upon receipt. delivery, please note and adhere to the following: •  Check the telescopic pillar CPSM for damage, dents and scratches. If exterior transport damage is evident: NOTE Packaging material consists of valuable raw materials, much of • ...
  • Page 15: Storage

    5 .0 Tr a n s p o r t, p a c k a g i n g a n d s to r a g e 5.4 Storage For storage, pack the telescopic pillars CPSM in its original packaging. Observe the following values when selecting a storage location: • ...
  • Page 16: Installation And First Operation

    Risk of injury and device damage due to incorrect to assemble, connect and start up the telescopic pillar installation of the optional device Therefore: CPSM. Qualification (⮑ 2.3.1 Qualifications, page 7) •  Optional devices, in particular components that are part of a ret- Authorized personnel rofit, may only be installed in accordance with their respective in- structions (circuit diagram).
  • Page 17: Installation

    Interfaces and connections The interfaces at the top and bottom side of the telescopic pillar CPSM as well as the connection interface for the motor are described in the following paragraph: WARNING Risk of injury and material damage due to insufficient ...
  • Page 18 (size 170 mm x 220 mm, strength 10 mm) at the top side (⮑ fig. 2). It provides 4 regular through holes for M10 size bolts to attach the telescopic pillar CPSM to the appli- cation top side. The dimension of the hole pattern shows 140 mm x 190 mm.
  • Page 19 6. Ensure that the motor cable cannot be crushed, pinched 8. Secure motor with screws provided from Ewellix or se- or pulled. lect appropriate screws to fix motor to motor plate. 7. Connect the telescopic pillar CPSM to the control (not 9.   C onsider thickness of adapter plate and motor flange  provided from Ewellix). when choosing the screw length.
  • Page 20: Connection To The Control Unit

    CPSM cannot be driven onto a fixed object. control unit Initial start-up The control unit is not provided by Ewellix, it’s the end user’s After the installation check has been completed, you can responsibility to described the preferred procedure it in the start up the device, the system.
  • Page 21: Operation

    7.3 Turn off place. •  When there is no input torque, the pillar can be moved manually After operation the telescopic pillar CPSM can be switched off  or by gravity. A motor with fail safe brake is highly recommended, acc. to the procedure described in the end user’s manual for the particularly for vertical application.
  • Page 22: Actions During The Operation

    C P S M 7.5 Actions during the 7.6 Emergency operation disengagement The telescopic pillars CPSM has been designed for continu- Push the emergency shut-off switch that must be provided  in the application of the end user! ous operation. In hazardous situations, all movements of the application It is important that the rated power of the motor does not ex-...
  • Page 23: Maintenance

    Therefore: Every six months, the device must be checked by monitor- •  Prior to starting repair work, switch off the system and be sure it  ing the telescopic pillar CPSM as it retracts and extends. is locked out. The following points have to be checked regularly: •  Plug NOTE • ...
  • Page 24: Measures Following Completed Maintenance

    NOTE Cleaning agents other those listed, or use of high pressure steam cleaners will damage the telescopic pillar CPSM. Always contact manufacturer before using other cleaning agents. 8.2.2 Inspections and readings •  To be performed by a professional electrician.
  • Page 25: Malfunctions

    2. Be sure the pillar is locked out. vided here, contact the manufacturer. See service contact 3. Determine cause of malfunction. details listed on www.ewellix.com or the back cover. 4. Depending on the type of a malfunction, have it repaired Personnel by qualified personnel.
  • Page 26: Malfunction Table

    Motor has stopped due to high Observe duty cycle in technical specification.  Qualified personnel temperature safety shut off Wait 20 minutes and try again. Device cannot be set in motion by any Contact Ewellix service Qualified personnel of the suggested repair measures Lifespan of the drive is exceeded Contact Ewellix service Qualified personnel...
  • Page 27: Dismantling

    1 0.0 D i s m a n tl i n g 10.0 Dismantling 10.1 Dismantling This chapter is intended for technicians and those carrying out further processing. It provides all the information needed for removal the devices from service, including dismantling 1.
  • Page 28: Appendix

    Ipeak 10,8 Nominal power 0,45 Environment Ambient temperature Tambient °C 0…+50 0…+50 0…+50 Max. humidity Degree of protection – For more information about the motors, please refer to the High performance actuator catalogue on ewellix.com, section CASM 32 – 63...
  • Page 29: Plans And Diagrams

    Servo motor Controller BLDC motor Provided by customer Optionally available from Ewellix Output speed Based on the standard ration of 1:10 the output speed in re- lation to the motor input speed is shown in the following diagram: Pillar output speed [mm/s]...
  • Page 30 Over load limit stroke 700 Underload range Under load limit stroke 700 1 000 1 200 1 400 1 600 1 800 2 000 Load distance from center of pillar [mm] * in case of high speed and high duty cycle please contact Ewellix...
  • Page 31 11 .0 A p p e n d i x Dimensional drawing Stroke Stroke + 160...
  • Page 32 With dampening element (retracted length = stroke + 21 mm) External brake Without electromechanical brake With electromechanical holding brake 24VDC Customized brake (on request only) – – Motor and adapter Motor, Adapter separately delivered Motor, Adapter mounted Customer option (will be completed by Ewellix) – – –...
  • Page 34 © Ewellix All contents of this publication are the property of Ewellix, and may not be reproduced or given to third parties (even extracts) without permission. Although great care has been taken in the production of this catalog, Ewellix does not take any responsibility for damage or other loss resulting from omissions or typographical errors.

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