1. Manuals
  2. Brands
  3. CMC Manuals
  4. Controller
  5. Airmaster R1
  6. Hardware installation manual

CMC Airmaster R1 Hardware Installation Manual

For the base unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00
Airmaster R1 hardware installation guide
Do not operate the Airmaster R1 until you and all personnel concerned have read and
Important notes
Installation and startup may only be done by trained personnel according to safe engineering
practices and with the observance of all relevant local health and safety requirements and
regulations.
A requirement of fault-free operation and fulfillment of any rights to claim under guarantee
is that the documentation is observed. In case of doubt please contact CMC.
This document could be subject to changes. Please contact our factory in case of doubt in
order to ensure that you have received the latest version.
Signs:
Hazardous or harmful situation
Possible consequences: Slight or minor injuries.
Possible damage to the unit and the environment.
Electrical hazard:
Possible consequences: Severe or fatal injuries
UL
Specific for the American (US) market
MANY0317A.00
for the base unit
Version 1.1
© Compressor & Machine Controls n.v. 2001-2003
safety warning!
understood this installation guide.
Page 1 of 41

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Airmaster R1 and is the answer not in the manual?

Questions and answers

Related Manuals for CMC Airmaster R1

Summary of Contents for CMC Airmaster R1

  • Page 1 Version 1.1 © Compressor & Machine Controls n.v. 2001-2003 safety warning! Do not operate the Airmaster R1 until you and all personnel concerned have read and understood this installation guide. Important notes Installation and startup may only be done by trained personnel according to safe engineering practices and with the observance of all relevant local health and safety requirements and regulations.

  • Page 2: Table Of Contents

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Table of contents 1. Introduction........................4 2. Models ..........................5 2.1 Basic versions......................5 2.2 Analog conditioning modules ..................6 2.3 Option modules ......................7 3. Technical specifications....................8 3.1 General technical data....................
  • Page 3 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Connector X02: relays ....................36 Connector X03: digital inputs ..................37 Connector X04: RS232 (optional)................... 38 Connector X05: CAN (optional) ..................38 Connectors X06 and X07: RS485 (1)................38 Connector X08: RS485 (2) (optional) ................

  • Page 4: Introduction

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 1. Introduction The Airmaster R1 is an industrial controller consisting of two parts: a base unit and an HMI (Human Machine Interface). The base unit is the real control unit and the HMI is the unit for interaction with the user.

  • Page 5: Models

    2. Models 2.1 Basic versions There are 7 basic versions available of the Airmaster R1 base unit. The following table indicates the differences. The analogue conditioning modules (see further) must be added to the basic version. The separate RS-485 communication channel to a standard HMI is not indicated in the table below.

  • Page 6: Analog Conditioning Modules

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 2.2 Analog conditioning modules Digital black Voltage 0-10Vdc A GND signal 4-20mA Loop Powered +24Vdc green 10-32Vdc signal 4-20mA Self Powered A GND A GND green...

  • Page 7: Option Modules

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 2.3 Option modules The R1 unit can accommodate one option card. Analogue Input types are defined by ACM’s 8 x Analogue Inputs 8 x ACM Input Selection...

  • Page 8: Technical Specifications

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 3. Technical specifications 3.1 General technical data Processor 16bit ST ST10R272 Flash EPROM 256 Kbytes (512 Kbytes maximum) Non Volatile RAM 256 Kbytes (512 Kbytes maximum)

  • Page 9: Resistance To Vibration And Shock

    4. Safety The Airmaster R1 is a class I equipment in which protection against electric shock does not rely on basic insulation only, but which includes an additional safety precaution in that accessible conductive parts are connected to the protective earthing conductor in the fixed wiring of the installation in such a way that they cannot become live in the event of a failure of the basic insulation.

  • Page 10: Electromagnetic Compatibility

    If only low voltage limited energy circuits are connected to the Airmaster R1 it is still necessary to earth the unit to fulfill the electromagnetic compatibility demands.
  • Page 11 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 The use of shielded cables, especially for analog inputs and digital communication is highly recommended in order to have a correct EMC installation. It is the responsibility of the user to design the machine or installation to which this equipment is to be fitted according to the rules of a good EMC installation.

  • Page 12: Installation

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 6. Installation This part is necessary for the designer willing to use the Airmaster R1. It shows how an R1 can be integrated into an electrical circuit. Chapter 8 “Putting into operation” gives some directions that should be known in production.

  • Page 13: General

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 AC input voltage 19.2 28.8 AC input frequency Recommended 24Vac transformer Dropout at input DC input voltage DC input voltage with ripplevoltage at full 20(*) load < 2 Vpp. Use a stabilized supply if input voltage <=23Vdc.

  • Page 14: For The European Market (Ce)

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 The contacts of the Airmaster R1 relays must only be used in conjunction with a control circuit transformer (Class 1, UL506), except if a voltage less than 30Vrms is used with a limited energy rating.

  • Page 15: Analogue Inputs

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 6.3 Analogue inputs Analogue inputs are definable using plug-in analogue conditioning modules (ACM’s). Up to four ACM’s can be fitted to the R1 base unit in any combination.

  • Page 16: Acm Type 3: 4-20Ma Input (Standard)

    4..20mA self powered In the self powered configuration the sensor uses an external DC power supply source. For reference with the supply, the A GND must be connected to the Airmaster R1 analogue ground pin. 6.3.4 ACM type 4: 4-20mA earth referenced (special type) This ACM can be used with a special 4..20mA current sensor (with GND connected to...

  • Page 17: Acm Type 5: Kty Temperature Sensor (-10

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 6.3.5 ACM type 5: KTY temperature sensor (-10…+132 deg C) A KTY temperature sensor is a semiconductor sensor. The standard sensor type that is used is the type KTY10-62 or the less accurate version KTY10-6 or KTY11-6 variant.

  • Page 18: Acm Type 7: Pt1000 Temperature Sensor (-50

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 6.3.7 ACM type 7: PT1000 temperature sensor (-50…+250 deg C) PT1000 temperature sensors have a resistance varying with the temperature. When the temperature is 0°C (32°F) the nominal resistance is 1000 ohm. At 200.4°C this resistance is raised to 1760 ohm.

  • Page 19: Digital Inputs

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 6.4 Digital inputs There are 8 digital inputs on the base unit: 1 for the emergency stop button, 5 general purpose and 2 are PTC inputs.

  • Page 20: The Emergency Stop Contact Input

    6.4.2 The contact inputs The status of all contact inputs can be read by the Airmaster R1. Over an open contact a minimum voltage of 18Vdc is maintained. When the external contact is closed a minimum current of 5mA runs through the contact.

  • Page 21: Relay Outputs

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 The last two contact inputs can be used to indicate the status of a Positive Temperature Coefficient thermistor (PTC). The characteristics of the inputs are according to IEC 34-11-2, VDE 0660.
  • Page 22 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 (***) 100K ops are possible for a 3A (@24Vdc) resistive load. Connector X02 pin 1 C-R1,2,3 R1,2 and 3 common pin 2 NO-R1 R1 normally open...

  • Page 23: Analog Outputs

    16 AGND2 Analog 2 (-) GND 6.7 Communication There are a number of communication ports available on the Airmaster R1. Some of these ports are optional. 6.7.1 RS485 port1 (standard) 9600 baud, CMC systems solution protocol There are two connectors (X06 and X07) for this port, however it is a single common port.

  • Page 24: Can™ Port (Option)

    Clear To Send (in) Ring Indicator (in) Connector X04 on the Airmaster R1 base unit is a sub ‘D’ 9 pin male connector with UNC4- 40 thread fixation. The counterpart must be a female connector. For connection with a PC, a null modem cable must be used.

  • Page 25: Rs-485 Communication With A Standard Hmi

    17mm. Sizes above this value will damage the controller. 6.7.5 RS-485 Communication with a standard HMI The HMI unit can be located remote from the Airmaster R1 up to 10m (33ft) cable length. Note: this RS-485 HMI communication channel can only be used for a standard HMI. Large graphic displays must be used in conjunction with the full speed port RS-485 (2).
  • Page 26 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Connection with a standard HMI: 1 2 3 4 Nut can be used for a fixed earth connection Page 26 of 41...

  • Page 27: Mounting Of The Base Unit

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 7. Mounting of the base unit The Airmaster R1 base unit can be mounted on a industry standard DIN-rail in 3 steps: Step 1: Unlock the unit by rotating the notch to the right.

  • Page 28: Putting Into Operation

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 8. Putting into operation Do not put the controller into operation if you have not read and understood this installation guide. Connect or disconnect connectors only when no power is applied.

  • Page 29: Appendix 1: Dimensions And Mounting Of Base Unit

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Appendix 1: Dimensions and mounting of base unit Note: discard the scale indication on the drawings. Page 29 of 41...
  • Page 30 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Page 30 of 41...
  • Page 31 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Page 31 of 41...
  • Page 32 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Page 32 of 41...
  • Page 33 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Page 33 of 41...
  • Page 34 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Page 34 of 41...

  • Page 35: Appendix 2 : Connectors For Machine Wiring

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Appendix 2 : connectors for machine wiring The module has printed circuit board mounted plugable and screwable Phoenix Combicon or compatible connectors. Page 35 of 41...

  • Page 36: Connector X01: Hmi + Analogue Inputs + Analogue Outputs

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Connector X01: HMI + analogue inputs + analogue outputs Connector type: 16 pole mini Combicon with 3.81mm (0.15”) pitch Name Function HMI/+8V HMI +8V power supply output...

  • Page 37: Connector X03: Digital Inputs

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Connector X03: digital inputs Connectortype: 16 pole mini Combicon with 3.5mm pitch name function contact input common contact input 1 contact input common contact input 2...

  • Page 38: Connector X04: Rs232 (Optional)

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Connector X04: RS232 (optional) Connectortype: 9 pole SUB-D male with UNC4-40 fixation name function Data Carrier Detect (in) Received data (in) Transmit data (out) Data Terminal Ready (out)

  • Page 39: Connector X10: Supply

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Connector X10: Supply Connectortype: 2 pole Combicon with 5.08mm (0.20”) pitch. Name function SUPPLY(+) Supply input: AC or positive (+) DC SUPPLY(-) Supply input: AC or negative (-) DC Cable harness plug: Phoenix Contact type MSTB2,5/2-ST-5,08 or compatible.

  • Page 40: Appendix 3 : Ul508 Ratings / Conditions

    C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 Appendix 3 : UL508 RATINGS / CONDITIONS PRODUCT COVERED USR, CNR – Component Miscellaneous Apparatus, Controller, Model Airmaster R1. GENERAL This device is an open type controller for general industrial use, which is suitable for DIN rail mounting.
  • Page 41 C.M.C. n.v. - Airmaster R1 installation guide – base unit – V1.1 – MANY0317A.00 voltage potential available to the circuit is not more than 24 Vdc/ac and the current is limited to a value not exceeding 8 amperes measured after 1 minute of operation. A secondary fuse or other such secundary circuit protection device rated 4 A in accordance with the UL248 series shall be used to limit the available current.

Table of Contents