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Audipack Rota-Kit PRK-250 Mounting Instructions

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PRK-250/500/750
Projector Rota Kit
Mounting instructions

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Summary of Contents for Audipack Rota-Kit PRK-250

  • Page 1 PRK-250/500/750 Projector Rota Kit Mounting instructions...
  • Page 2 Safety instructions: Check the unit for damages caused by transport. In case of damage please report directly to the transporter and Audipack to provide a quick solution. Read the manual carefully before installing. Never install more load on the product than it is allowed.

  • Page 3: Table Of Contents

    Index Table of Contents General features ................... 6 Specifications ..................6 Technical data ................6 Scope of delivery ................6 Accessories ..................6 Tools required for installation ..............7 Mounting the product ................7 Preparations for ceiling/ floor/ wall mounting ........7 Mounting on ceiling .................
  • Page 4 Index 10.4 Memory position control ............18 10.5 Error reset ................18 Program rotary switch (SW1) ............19 11.1 Precautions ................19 11.2 Rotary switch positions versus functions ........19 11.3 Rotary switch positions versus product examples ......20 Function dipswitches (J14) ..............20 Serial communication RS-232 ............
  • Page 5 Index 16.20 REGISTER R1016 [Single/Parallel Mode] ........40 16.21 REGISTER R1017 (Soft Start Mode] ........... 40 16.22 REGISTER R1018 [Pulse/Continue Mode) ........41 16.23 REGISTER R1019 [Adjustable Speed Limit Mode] ......41 16.24 REGISTER R1021 [limit switch hysteresis homing] ....... 42 16.25 REGISTER R8888 [Software Version] .........

  • Page 6: General Features

    Product 1 General features Electric rotating system with 4 freely programmable preset positions to rotate a projector or a flat panel in the horizontal plane. Product height 250/500/750 mm 2 Specifications 2.1 Technical data Power supply 24 Volt, 1.88 A 4 programmable positions Maximum rotation 350 degrees Controllable by contact closures, RS232 and optional IR/RF remote.

  • Page 7: Tools Required For Installation

    Assembling 3 Tools required for installation drill drill bit ring spanner screwdriver spirit level ceiling fixing hex spanner tape measure 4 Mounting the product 4.1 Preparations for ceiling/ floor/ wall mounting Make sure the mounting surface area is flat. Make sure there is enough clearance to operate the product.

  • Page 8: Mounting On Ceiling

    Assembling 4.2 Mounting on ceiling 4.2.1 Drilling hole pattern 4.3 Mounting to false ceiling When mounting to false ceiling, make sure a strong enough support exist to handle the max load of PRK and monitor/projector combined. 4.4 Mounting the monitor/ projector 4.4.1 Prerequisites of the monitor/ projector (Monitor/ projector info) Mounting a monitor or projector on the PRK can only be accomplished using a mounting plate that is suitable.

  • Page 9: Adjusting The Projector

    Assembling Mounting bracket Projector 4.4.2 Adjusting the projector. To adjust the monitor or projector can be done as follows. Loosen the hex screw, adjust to desired position and fasten hex screw.

  • Page 10: Required For Installation

    Initial Setup 5 Required for installation 5.1 Homing If the control board will be used with position control the reference or home position have to be set. Position control is available on program number “1”, “2”, “3” en “5”. 5.1.1 The procedure for homing is as follows: The motor runs in low speed to down limit switch ...

  • Page 11: Connection To Mains

    Motor control by input terminals 6 Connection to mains Never use damaged devices. Before mounting the PRK check the specifications on the label with those of the local power supply. Do all mounting and maintenance works with the power supply switched of.

  • Page 12: Control By Inputs 6-Pole Connector

    Motor control by input terminals 7 Control by inputs 6-pole connector Moving to memory positions Move to memory position 1 make a connection between COM + M1 Move to memory position 2 make a connection between COM + M2 Move to memory position 3 make a connection between COM + M3 Move to memory position 4 make a connection between COM + M4 To set a memory position To set a memory position:...

  • Page 13: Control By Inputs 5-Pole Connector

    Motor control by input terminals 8 Control by inputs 5-pole connector The connection of the jumper can be replaced by a safety or emergency contact. Removing the jumper completely disconnect the power from the control board. Moving to memory positions Move to memory position 1 or down/left direction make a connection between COMMON and DOWN.

  • Page 14: Control By Rs-232 Serial Communication

    Motor control by RS-232 9 Control by RS-232 serial communication Connection of the RS232 Moving the lift by serial communication (RS-232) Moving up = “o” enter (alphabetic letter) Moving down = “n” enter (alphabetic letter) To M1 = “m1” enter To M2 = “m2”...
  • Page 15 Motor control by RS-232 10 Control by wireless remote To control the Rota-Kit by wireless remote the next options are possible. 2 programmable projection positions Use IR remote 260214, or use radio 868 Mhz RF remote 260215 for internal installation. The receiver pcb will be installed inside the PRK.
  • Page 16 Motor control by RS-232 Insert the batteries in the hand remote and test the product after closing up the PRK. Lead the antenna or IR receiver cable outside the PRK. 12 Control by wireless remote 4 positions Install the internal PCB as mentioned before (see 11) or use 2 sets of below listed external remotes.

  • Page 17: General Information

    General information 13 General information 13.1 Definitions Homing - Move motor to zero or reference point (counter) Twin mode - Parallel or synchronous mode for 2 separate drive units 13.2 End switches End switches, also called limit switches restrict the movement of the motor in both directions.

  • Page 18: Memory Position Control

    General information 13.4 Memory position control Memory position M1 to M4 can be set in three different ways.  By the keypad on the electrical control box  By the memory and motor control terminal  By serial communication via RS-232 In program number “1”...

  • Page 19: Program Rotary Switch (Sw1)

    Settings 14 Program rotary switch (SW1) 14.1 Precautions Before changing the program state disconnect the power from the control board. Set memory positions under load. Place the projector or flat screen before storing the memory positions. 14.2 Rotary switch positions versus functions Rotary switch on position “0”...

  • Page 20: Rotary Switch Positions Versus Product Examples

    Settings 14.3 Rotary switch positions versus product examples Rotary switch on position “0” = MKT-150WS, MKT-200WS, MKT-250WS, MKT-265WS Rotary switch on position “1” = FFCL-XXXX, Column lifts Rotary switch on position “2” = PRK-250, PRK-500, PRK-750, PCL-M350, PCL -X350 and MKT-C150 Rotary switch on position “3”...
  • Page 21 Settings Dipswitch position 5 Speed limit on/off – speed limit “on”...

  • Page 22: Serial Communication Rs-232

    Connections 16 Serial communication RS-232 Cable RS232 serial communication RJ45  Sub-D9f (Part number 320137) Cable serial adapter Sub-D9 (male)  USB (Part number 320139) 16.1 Connections Put the RJ-45 male connector into female connector on the control board and into the Sub-D9 male connector of your computer.
  • Page 23 Connections If your computer doesn’t have a serial Sub-D9 serial port connector, a serial adapter Sub-D9 (male)  USB cable is needed. (Part number 320139)

  • Page 24: Software

    Connections 16.2 Software An example of a terminal emulator software to control the control board is “PuTTY” and can be found to follow this link: http://the.earth.li/~sgtatham/putty/latest/x86/putty.exe...

  • Page 25: Electric Connections

    Connections 17 Electric connections POWER SUPPLY are power supply connections up to 30 Volt DC. Connector is suitable for a barrel plug with a diameter of 5.5 mm. The inner contact also called tip is the positive pole (+) Connector external control Motor terminal DC Relays output UP/DOWN Terminal limit switches...
  • Page 26 Connections Table 1 - Electrical connections...

  • Page 27: Keypad (261288)

    Keypad 18 Keypad (261288) With the keypad in combination with the control board (261287 or 261377) button control Table 2 – Buttons keypad (part number: 261288) Go to memory position 1 Go to memory position 2 Go to memory position 3 Go to memory position 4 Set memory in combination with 1,2,3 or 4 Moving direction Up/right...

  • Page 28: Instructions Rs232

    RS-232 registers 19 Instructions RS232 19.1 TERMINAL INPUT INSTRUCTIONS The terminal input or instruction by other devices thru RS232 or not context sensitive. 19.2 INSTRUCTIONS TO CONTROL THE MOTOR Switch slow/fast model (DC Output only) Move motor down Move motor up Motor stop 19.3 INSTRUCTIONS TO MOVE THE MOTOR TO A MEMORY POSITION...

  • Page 29: Miscellanious Instructions

    Set PWM motor speed <X> (0 < X > 1023) K<X> Set motor position in counts (50 < X > 60000) (ascii letters are not case sensitive) 19.7 REGISTER R1000 [Device Name] In register “R1000” the device name is stored . R1000[Enter] Returns “AUDIPACK DUAL UNIT”...

  • Page 30: Register R1001 [Input Status]

    RS-232 registers 19.8 REGISTER R1001 [Input Status] In register “R1001” the status of the inputs can be viewed. The result is a DEC number. 18 Bits 17 16 15 14 13 12 11 10 R1001[Enter] Returns decimal number “118912” (DEC) and is equal to a 18-Bits binary “0100011000100100010010”...

  • Page 31: Register R1002 [Control Function]

    RS-232 registers 19.9 REGISTER R1002 [Control Function] In register “R1002” the status of the control function input is stored. This number could be “0” or “4”. R1002[Enter] Returns “1” Table 3 – Rotary switch control function Position Description Connector DC motor control without position control (manual) DC motor control with position control and build in limit switches (e.g.

  • Page 32: Register R1003 [Up/Down Status]

    RS-232 registers 19.10 REGISTER R1003 [UP/DOWN Status] In register “R1003” the status of the UP/DOWN motor sequence is stored. R1003[Enter] Returns decimal number “2”. Number “2” equals “UP/DOWN RELEASED”.

  • Page 33: Register R1004

    RS-232 registers 19.11 REGISTER R1004 (Motor Status] In register “R1004” the status of the motor can be viewed. The result is a DEC number. 10 Bits 9 R1004[Enter] Returns decimal number “64” (DEC) and is equal to a 10-Bits binary “0001000000” (BIN) number. 10 Bits...

  • Page 34: Register R1005-R1008

    RS-232 registers 19.12 REGISTER R1005-R1008 [Memory Preset Values) In the registers “R1005” to “R1008” the preset values of the memory positions are stored. Register Description Value range R1005 M1 counter value 50-60000 counts R1006 M2 counter value 50-60000 counts R1007 M3 counter value 50-60000 counts R1008...

  • Page 35: Register R1009 [Request Count]

    RS-232 registers 19.13 REGISTER R1009 [Request Count] In the register “R1009” the “Requested count” is stored. R1009[Enter] Returns decimal number “2000”. 19.14 REGISTER R1010 [Motor Position Count] In the register “R1010” the “Motor position” is stored. R1010[Enter] Returns decimal number “2000”.

  • Page 36: Register R1011 [Motor Error]

    RS-232 registers 19.15 REGISTER R1011 [Motor Error] In the register “R1011” the “Motor error” is stored. Register Value Error Hexadecimal [decimal] R1011 1[1] Current error (DC output only) Current is higher than adjusted current value or Current is too low when motor is activated 2[2] Motor connection error (DC output only) Limit switch up activated when motor runs down Limit switch down activated when motor runs up...

  • Page 37: Register R1012 [Motor Speed Slow Mode]

    RS-232 registers Returns decimal number “641”. 641 decimal = 281 hexadecimal. When we look at the error table we find the following numbers: Current error Memory error Master error 19.16 REGISTER R1012 [Motor Speed Slow mode] In the register “R1012” the preset status “Slow mode” is stored. (DC output only) Slow mode No slow mode...

  • Page 38: Register R1013 [Memory Preset Status]

    RS-232 registers 19.17 REGISTER R1013 [Memory Preset Status] In the register “R1013” the status “Calibration” is stored. Memory preset ready Preset memory position 1 request Set memory position 1 Memory indicator LED1 turns from orange (pushed) to green (released) Preset memory position 2 request Set memory position 2 Memory indicator LED2 turns from orange (pushed) to green (released)

  • Page 39: Register R1014 [Delta Pulse]

    RS-232 registers 19.18 REGISTER R1014 [Delta pulse] In the register “R1014” the “delta pulse” is stored. R1014[Enter] Returns decimal number “40”. 19.19 REGISTER R1015 [Master/Slave Mode] In the register “R1015” the preset “Master/Slave mode” is stored. (DC output only) Master Slave R1015[Enter] Returns decimal number “1”.
  • Page 40 RS-232 registers 19.20 REGISTER R1016 [Single/Parallel Mode] In the register “R1016” the preset “Single/Parallel mode” is stored. (DC output only) Single mode Parallel mode R1016[Enter] Returns decimal number “0”. This represents preset: Single mode 19.21 REGISTER R1017 (Soft Start Mode] In the register “R1017”...
  • Page 41 RS-232 registers 19.22 REGISTER R1018 [Pulse/Continue Mode) In the register “R1018” the preset “Pulse/Continue mode” is stored. (DC output only) Pulse (latch) Continue (closed contact) R1018[Enter] Returns decimal number “1”. This represents preset: Continue (Up/Down NO-contact must be continue closed to run the motor) 19.23 REGISTER R1019 [Adjustable Speed Limit Mode] In the register “R1019”...
  • Page 42 RS-232 registers 19.24 REGISTER R1021 [limit switch hysteresis homing] In the register “R1021” the value of the limit switch hysteresis for homing stored. The factory setting is “10” R1021[Enter] 19.25 REGISTER R8888 [Software Version] In register “R8888” the software version is stored . R8888[Enter] Returns “V11”...
  • Page 43 Service & Maintenance 20 Maintenance of the product Clean with mild damp cloth. Dry after cleaning. Do not use aggressive cleaning agents. Reinigen met een licht vochtige doek. Daarna droog maken. Geen agressieve schoonmaak middelen toepassen.
  • Page 44 Technical data 21 Dimensions and illustrations...
  • Page 45 22 Frequently asked questions What is the maximum load? The maximum load is 30 kg There is an abnormality in the position that you want? Follow the procedure for manual homing. Control board doesn’t react without error message Follow the procedure for manual homing. What indicates when the two led’s (U2 and U3) of de corresponding limit switches are both blinking synchronous, what is Actuated limit switch do not match the motor direction of rotation or...
  • Page 46 Email: audipack@audipack.com www.audipack.com Audipack reserves the right to make changes in specifications and other information contained in this document without prior written notice. The information provided herein is subject to change without notice. In no event shall Audipack be liable for any incidental, special, indirect, or consequential damages whatsoever, including but not limited to lost profits, arising out of or related to this manual or the information contained herein, even if Audipack has been advised of, known, or should have known, the possibility of such damages.

This manual is also suitable for:

Rota-kit prk-500Rota-kit prk-750

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