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Related Manuals for CSI COMPACT CIP
Summary of Contents for CSI COMPACT CIP
- Page 1 COMPACT CIP CONTROL SYSTEMS INSTALLATION / OPERATION / MAINTENANCE...
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Page 2: Table Of Contents
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-28 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 3: The Meaning Of Danger, Warning, And Caution In These Instructions
. Changes to Compact CIP products or programming void all warranties . DO NOT place any Compact CIP product in an application where general product service ratings are exceeded . Doing so puts operator(s) and surrounding persons at risk of personal injury and may result in equipment damage . -
Page 4: About This Manual
This manual contains operation instructions for the Compact CIP Control System . ABOUT THIS MANUAL This manual covers the complete line of Compact CIP systems . All Compact CIP systems are available with optional equipment that can provide additional functionality . -
Page 5: At A Glance (Equipment Overview)
Supply Temperature Transmitter Electric Heater (optional) Pressure Gauge Flow Transmitter Tank Control Panel Chemical Reservoirs Tank Level Transmitter CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 6: Built-In Safety
SAFETY BUILT-IN SAFETY The CSI Compact CIP control package includes built-in safety features including air lockout and emergency stop capabilities . The control units can also incorporate system timeouts for added operator safety . AIR LOCKOUT CAPABILITY The photo on the left shows the air control in the Supply (SUP) position . To ... -
Page 7: Disclaimer Of Liability
INSTALLATION The Compact CIP control cabinet arrives mounted to the skid and prewired to instruments installed on the skid . Typical installation requires a dedicated 480V 3-Phase with Branch Circuit Protection with amperage requirement based on system configuration: 20 Amps without electric heat, 57 Amps with electric heater option . -
Page 8: System Start
. or tank low level limit alarm CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... - Page 9 CIP supply pump for effective rinsing . For example, the standard pump is rated for 50gpm at 50 psi, so the supply water to the skids should be at least 50gpm to maintain level . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411...
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Page 10: Wash Settings
Wash settings include Time, Temperature (Temp), Conductivity (Cond), Flow, and Chemical (Chem) Setpoints (SP) for each wash phase — from Pre-rinse to Sanitizer . The Compact CIP will not advance to the next step in the wash cycle until the system is either above or below the setpoint . - Page 11 Note: Most sanitizers used in the sanitary industry don’t have a good conductiv- ity profile, so typical operation of this system is to dose the desired amount of sanitizer in the tank at the beginning of a Sanitizer wash phase . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411...
- Page 12 Acid Pump Runtime – A time setting that will allow the acid pump to run for a set amount of time and shut off, rather than looking to achieve a set conductivity level . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411...
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Page 13: Tank Settings
. This is by design to prevent the pump seals from running dry . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 14: System Options
“Acid Pump Runtime” numeric entry box will appear . When Acid Dosing by Conductivity is configured, the button will turn blue (not green) and the “Acid Pump Runtime” numeric entry box will disappear . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 15: Wash Types And Wash Commands
Idle state . This may also happen if a High Limit Alarm goes active or an operator presses the E-Stop button on the control panel . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 16: Starting Your First Wash Cycle
Once the system is running, the Hold and Abort buttons are available if needed during the wash cycle, and the operator can return to the Main to monitor skid operation . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 17: Trend Screen
1 hour (3600 seconds or t-3600) of data . Both the Histo- ry and Trend screens are limited to 500 data points . HISTORY SCREEN CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 18: Alarm Screen
Alarm screen . On the Main screen a small red bell also displays next to the piece of equipment currently in an alarm state . The alarm screen displays the system alarms built into the Compact CIP ... -
Page 19: Alarm Statuses Explained
. Once the transmitter is fixed and receiving the 4-20mA analog range the alarm automatically clears itself . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 20: Interlocks Explained
3 . The CIP system is in a Running State status . 4 . The CIP supply flow is greater than 10gpm . 5 . The CIP supply temperature is less than 190ºF . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 21: Interlock - Chemical Pumps (If Equipped)
E-Stop button is released by the operator turning the button clockwise . An E-Stop active status appears on the screen . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 22: Maintenance Checklist
Note: The pressure drop should not exceed 14psig; if the pressure drop exceeds the maximum allowable the filter needs to be cleaned or replaced . Note: A solenoid valve does not typically give advance warning before failing . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 23: Replacing Components
. If fittings are not fully extended outward, the hose could be blown out from its seated position when subjected to sufficient pressure . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 24: Replacing Pressure Regulator Filter Element
5 . Put the body back on and turn it back into position directly opposite of how you removed it . This should seat the body exactly where it began . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 25: Replacing The Solenoid Valve
MAINTENANCE REPLACING THE SOLENOID VALVE Although solenoid valves used by Compact CIP are rated for one million cycles, there are no performance guarantees for these items . While we do not guar- antee a particular number of cycles, we are confident the valves are free from manufacturer defects . -
Page 26: Troubleshooting
. Please Note: For questions or concerns regarding your CIP Control System, please contact CSI at 800.721.2394 or 417.831.1411 . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... -
Page 27: Warranty
Company, but furnished as part of its equipment (for example: valves, controls, gauges, electrical switches or instruments, etc .) will be warranted by the Company only to the extent of the component manufacturer’s warranty . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411... - Page 28 Customer to have the repairs made locally; provided, that in such situation, Company shall have no obligation to repair or replace equipment or parts that are repaired on by third party contractors selected by Customer . CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | +1.417.831.1411...
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