1. Manuals
  2. Brands
  3. CSI Manuals
  4. Control Systems
  5. CIP 2.0
  6. Installation operation & maintenance

CSI CIP 2.0 Installation Operation & Maintenance

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
CIP 2.0
CONTROL SYSTEMS

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CIP 2.0 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for CSI CIP 2.0

Summary of Contents for CSI CIP 2.0

  • Page 1 CIP 2.0 CONTROL SYSTEMS...

  • Page 2: Table Of Contents

    Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...

  • Page 3: Safety

    Doing so can create unsafe conditions for operator(s) and surrounding persons. Changes to CIP 2.0 products or programming void all warranties. DO NOT place any CIP 2.0 product in an application where general product service ratings are exceeded. Doing so puts operator(s) and surrounding persons at risk of personal injury and may result in equipment damage.

  • Page 4: Introduction

    This manual covers the complete line of CIP 2.0 systems. All CIP 2.0 systems are available with optional equipment that can provide additional functionality. Please contact CSI at 800 . 7 21 .2394 or 417 .831 . 1 411 for assistance. APPLICATION CSI’s CIP 2.0 regulates the operation of your Clean-in-Place system.

  • Page 5: At A Glance (Equipment Overview)

    AT A GLANCE Emergency Stop (E-Stop) Touchscreen Power Disconnect Switch Pressure Gauge Pressure Regulator Control Panel Chemical Pumps Chemical Tanks Tank Level Transmitter CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 6: Safety

    SAFETY The CSI CIP 2.0 control package includes built-in safety features including air lockout and emergency stop capabilities. The control units can also incorporate system timeouts for added operator safety. AIR LOCKOUT CAPABILITY The photo on the left shows the air control in the Supply (SUP) position. To prevent accidental operation, turn the air control to the OFF position and lock it with a padlock (OSHA lockout/tagout standard for control of hazardous energy).

  • Page 7: Installation

    Ethernet for permissions, data logging, and E-Stop connectivity. If the system is intended to communicate with the plant net- work, an Ethernet drop must be provided to the CIP 2.0 control system and the system uses 4-5 unique IP addresses depending on configuration.

  • Page 8: Operation

    12. Once the wash has started, press Close Window. 13. The system runs the wash cycle in automatic mode until the circuit set-points have been completed, an error occurs, or and E-Stop condition occurs. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 9: Opearation Screens

    The main screen displays the equipment located on the skid, including tanks, valves, pumps, heat exchangers, and piping. CIP 2.0 is a versatile program offering full programming capabilities for an assortment of systems ranging from small single-tank, single-supply systems to the four-tank, dual supply system (as shown above).
  • Page 10 START THE WASH CYCLE Select the Commands button. If your system has more than one supply header, select the appropriate header based on your piping configurations. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...
  • Page 11 If your A prompt screen appears: Select A Circuit or Quit without Starting. Press Select A Circuit to continue the starting process. The screen prompts you to select the desired circuit or Cancel. Select the desired circuit number. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...
  • Page 12 If the system stalls at this point, it may be waiting to receive facility permission from the plant PLC, or it might not be getting the signal from the plant PLC entirely. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...
  • Page 13 The system should now run the selected wash in automatic mode until the wash set-points have been met or there is an error or E-stop command. Once completed, the system automatically returns to an idle state. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 14: Trend Screen

    More complicated systems, such as a dual supply system, display two trends for Conductivity, Temperature, and Supply Flow, each referencing their corresponding system. Additional process parameters can be recorded and observed on an individual skid basis. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...
  • Page 15 This allows the 4X Rated HMI screen to be wiped down with a damp microfiber cloth — without unintentionally clicking on skid objects. The Close button takes you back to the Main HMI screen. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 16: Equipment Screen

    — which provides easy access to operators and maintenance personnel. Press any PDF or Video button to view information on screen for a piece of equipment. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 17: Alarms Screen

    To acknowledge alarm(s), highlight the alarm by clicking it, then press the check mark at the upper-left corner. Once acknowledged, the alarm occurrence is recorded in the event log — as shown on page 18. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 18: History Screen

    OPERATION SCREENS: HISTORY To access the event log, press the History button from the main navigation. Then press Events from the drop-down menu. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 19: Configuration Screens

    After changing the set points, the tanks should cycle on and off between their respective percentage values to maintain fluid level. To change flow rates and times for a selected circuit, press Circuit Config. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...
  • Page 20 Pulse Rinsing is only visible on this screen if the VFD drop percentage is greater than 0 on the Skid Initial Setup screen (see page 21). If there is no pulse amount set, then it is disabled by default. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...
  • Page 21 The settings here are preset at the factory to match the needs of your individual system. This page is accessible only by your CIP 2.0 provider. It includes a number of configuration settings that can be made particular to the customer and plant process.

  • Page 22: Diags Screen

    The Close Client button closes the HMI and takes you to a windows environment. The Reload button closes the client and reopens it. The Cancel button closes the drop-down menu entirely. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 23: Phase Screen

    Select the Popup button for a visual representation of the phase. The Popup screen shows the current status of a phase and can be commanded from this screen. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

  • Page 24: Tuning Screen

    TUNING SCREEN The Tuning screen (shown above) is available under the Diags menu. From here you can open the faceplates for each PIDE in the CIP 2.0 system and change configurations or tune the loop to your needs. You can also adjust the cycle time for the chemical pumps.

  • Page 25: Maintenance

    Doing so could damage the electrical and pneumatic equipment. If any hardware issues exist, cease all use of the CIP 2.0 Control Panel until all issues are resolved. MAINTENANCE CHECKLIST •...

  • Page 26: Replacing Pressure Regulator Filter Element

    REPLACING SOLENOID VALVE Although solenoid valves used by CSI are rated for one million cycles, there are no performance guarantees for these items. While we do not guarantee a particular number of cycles, we are confident the valves are free from manufacturing defects.

  • Page 27: Troubleshooting

    TROUBLE- Q. WHAT SHOULD I DO WHEN THE CIP 2.0 SYSTEM HANGS ON “WAITING FOR FACILITY PERMISSION? SHOOTING Verify whether the circuit needs permission from the plant before starting. If the circuit does not need permission before starting, have an elevated user change the configuration type for the circuit under Circuit Configuration.

  • Page 28: Warranty

    (for example: Valves, controls, gauges, electrical switches or instruments) are warranted by the Company only to the extent of the Component manufacturer’s warranty. 4. D. REPAIR OF EQUIPMENT INSTALLED IN THE CONTINENTAL UNITED CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...
  • Page 29 Company shall have the options of either sending a service representative to repair (or supervise the repairs) or granting a reasonable allowance for having the repairs made locally. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 CIP 2.0 IOM...

Table of Contents