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Pierce CP600 Operator's Manual

Pivot
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OPERATION, SAFETY
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MAINTENANCE

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Summary of Contents for Pierce CP600

  • Page 1 OPERATION, SAFETY & MAINTENANCE...
  • Page 3 MOVING PARTS. FAILURE TO DO SO COULD RESULT IN SERIOUS IN- JURY OR POSSIBLE DEATH. WARNING: STAY CLEAR OF HEAVY MATERIAL BEING LIFTED ABOVE. WARNING: DO NOT CLIMB ON OR JUMP OFF MACHINE. © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 4 Lock Out / Tag Out Manufacturer recommends locking the main power dis- connect before servicing or troubleshooting electrical components. See Winterization see manufacturers specifi cations Sec- tion 1-22. Note: Manufacture’s general comment, recommendation or instruction. © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 5 WARNING MAKE SURE POWER IS DISCONNECTED AT THE MAIN SERVICE PANEL BEFORE PERFORMING ANY ELECTRICAL SERVICE TO THE MACHINE OR BEFORE OPENING THE INNER DOOR OF THE MASTER CON TROL PANEL. © Pierce Corporation July 2010 CP600 Pivot Operators Manual...

  • Page 6: Machine Alignment

    Machine Alignment MACHINE ALIGNMENT Your Pierce Center Pivot irrigation system should be run with a slight leading bow (center towers ahead of pivot and end tower) in both directions. A correctly aligned machine will have an equal bow when operated in either direction. DO NOT let the machine run with a large leading bow in one direction and a lagging bow in the other.
  • Page 7 OPERATION, SAFETY & MAINTENANCE Section 1-7 Machine Alignment Figure 1-7. © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 8 OPERATION, SAFETY & MAINTENANCE Section 1-8 Machine Alignment Rotation Forward = Clockwise GOOD Total Bow For System is About One Tire Width Crooked Trailing Too Much Desired Leading Bow Figure 1-8. © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 9 OPERATION, SAFETY & MAINTENANCE Section 1-9 Cam and Safety Switch Overhead View of Cam and Safety Switch Safety Switch © Pierce Corporation July 2010 CP600 Pivot Operators Manual...

  • Page 10: Maintenance Check List

    fi ll to the proper level with the proper lubricant. Reference Section 1-12. and 1-13. • TIRES: Check tire infl ation (use low pressure tire gauge). Pierce Corporation infl ates all new tires to a higher pressure for truck loading requirements. Set tire pressure so side wall has slight fl...
  • Page 11 ELECTRICAL: Check function of automatic switching devices such as Auto Reverse, Auto Stop and End Gun (lube as required). • CONTROL: Check junction box cam and bushings. Turn cam back and forth several times to ensure there is no binding. © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 12 The fi nal drive wheel gearbox, center drive gear motor and the worm gear center drive require pre- season maintenance. Please refer to the following service information for the above items. If you should have any questions, please call your Pierce Dealer or Customer Service Representa- tive.
  • Page 13 Diagram FD-2. Refer to oil specification. re-checked. Air may be trapped in the gearbox during initial fi lling. Top off with oil as needed. Figure 1-11. DIAGRAM FD-2 © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 14 4. Input & output shaft seals should be inspected for excessive leaks and re placed if necessary. 5. Expansion chamber vent holes should be kept clean. Note: Failure to maintain gearboxes as specifi ed will void the gearbox warranty. © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 15 3. The two (2) drain holes located under the motor can must be kept clear to allow the oil is contaminated or emulsified, flush the gearbox with a cup of specified oil and let it drain completely. for drainage of accumulated moisture inside the motor if required. Do not pierce or remove plug. File: ams_srvc_0199.doc Copyright 08/2004 4.
  • Page 16 E 50W, or SAE 20W-50 multi viscosity engine oil. Use ISO 460 or EP 460 gear oil. Use of r oil will void the gearbox warranty. © Pierce Corporation CP600 Pivot Operators Manual July 2010 city is 0.4 U.S. Gallons or 1.6 Liters approximately.
  • Page 17 (mid worm gear). Refer to gearbox oil specifi cation. After one or two hours the oil should be re-checked. Air may be trapped in the gearbox during initial fi ll ing. Top off with oil as needed. © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 18 5. Remove the drain plugs located at bottom of worm (#3) and on the bottom of housing (#4) and drain the gearbox oil. If the oil is contaminated or emulsified, flush gearbox with a cup of specified CP600 Pivot Operators Manual July 2010 oil and let it drain completely.

  • Page 19: Lockout/Tagout Procedures

    Lockout/Tagout Procedures Lockout/Tagout Procedures This standard covers the lockout/tagout procedures you must use when servicing your Pierce pivot. The intent of Pierce corporation’s pivot lockout/tagout standard is to protect you or your workers anytime the pivot requires servicing. Before any worker performs...
  • Page 20 OPERATION, SAFETY & MAINTENANCE Section 1-20 Lockout/Tagout Procedures Your Pierce pivot requires 480 volt 60 cycle, 3-phase electric power to operate suffi cient charge. There is also 110-volt control power throughout the system. Oth- er potential hazards include any injected fertilizers and pesticides, and water under pressure.
  • Page 21 They must be legible. (If you employ migrant workers, the tags should also be bilingual.) • They must not be removed, bypassed, or ignored. • They must be sturdy enough to withstand the elements and be securely attached. © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 22 3. When possible, test run the machine to ensure proper operation. 4. If additional maintenance or service is required, shut down all systems and follow the lockout/tagout procedure again. © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 23 4. Turn on air supply. Stand to front or rear of tire when you add air to tire. 5. After tire is at correct pressure, shut off air supply. Release chuck. (See Tire Pressure chart in Specifi cation section.) © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 24 6. Protect moving parts and bearing surfaces against rust and corrosion by greasing all fi t- tings. 7. Suffi cient oil should be drained from the center and wheel gearboxes to remove water and contaminants. Refi ll with manufacturers specifi ed lubricant. © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 25 Engine Oil refill oil *Sprinkler Lube 1200 *GL-5 SAE 140 Lubricants -OR- Worm Gear Center *MIL C-2105 Drive Drain water and refill oil Cover and End Cap torque 28-31 ft Bolts lbs. © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 26 Note: The charts listed above are intended to be used as a quick reference. Review the sections that pertain to the equipment being serviced or the individual manufacturers warranty for specific details. © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 27 OPERATION, SAFETY & MAINTENANCE Section 1-27 Service Log SERVICE PERFORMED DATE © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 28 OPERATION, SAFETY & MAINTENANCE Section 1-28 Service Log SERVICE PERFORMED DATE © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 29 OPERATION, SAFETY & MAINTENANCE Section 1-29 Service Log SERVICE PERFORMED DATE © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 30 OPERATION, SAFETY & MAINTENANCE Section 1-30 Troubleshooting © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 31 OPERATION, SAFETY & MAINTENANCE Section 1-31 Troubleshooting © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 32 OPERATION, SAFETY & MAINTENANCE Section 1-32 Troubleshooting © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 33 OPERATION, SAFETY & MAINTENANCE Section 1-33 Troubleshooting © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 34 OPERATION, SAFETY & MAINTENANCE Section 1-34 Troubleshooting © Pierce Corporation CP600 Pivot Operators Manual July 2010...
  • Page 35 OPERATION, SAFETY & MAINTENANCE Section 1-35 Troubleshooting © Pierce Corporation July 2010 CP600 Pivot Operators Manual...
  • Page 36 OPERATION, SAFETY & MAINTENANCE Section 1-36 Troubleshooting © Pierce Corporation CP600 Pivot Operators Manual July 2010...