1. Manuals
  2. Brands
  3. Pierce Manuals
  4. Irrigation System
  5. CP600
  6. Assembly manual

Pierce CP600 Assembly Manual

Cp corner
Hide thumbs Also See for CP600:
Table of Contents

Advertisement

Quick Links

CP CORNER
ASSEMBLY MANUAL
APRIL 2015
07902-0415

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CP600 and is the answer not in the manual?

Questions and answers

Related Manuals for Pierce CP600

Summary of Contents for Pierce CP600

  • Page 1 CP CORNER ASSEMBLY MANUAL APRIL 2015 07902-0415...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS CP CORNER Assembly Section xi Table of Contents..............xi-1 Section 1 Corner Structure Outer Leg Assembly................Truss Compression Brace..............Cat Walk Assembly................Tower Panels..................Tower Valve Box................1-10 Corner Tower Steering............... 1-12 Tower Inner Legs................1-14 Wheel Struts..................1-16 Steering Pot ASM 1................
  • Page 6 TABLE OF CONTENTS Section 4 Sprinkler Control Sprinkler Zones................Section 5 Panel Operation Status Screen 1................Status Screen 2................Steer Screen................Setup Screen 1................Setup screen 2................Setup Screen 3................Setup Screen 4................Setup Screen 5................5-10 End Gun Screen................5-11 Corner Steering................

  • Page 7: Section 1 Corner Structure

    Corner Structure...
  • Page 8 Corner Structure...

  • Page 9: Outer Leg Assembly

    Corner Structure Section 1-3 Outer Leg Assembly © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 10: Truss Compression Brace

    Corner Structure Section 1-4 Truss Compression Brace © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 11 Corner Structure Section 1-5 Truss Compression Brace Stack © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 12: Cat Walk Assembly

    Section 1-6 Cat Walk Assembly A. Item Part# Description 11074-11 PLATFORM #1 67 11075-11 PLATFORM #2 113-3/4 11076-11 PLATFORM #3 42-1/2 11077-11 PLATFORM #4 71-5/16 11078-11 PLATFORM #5 47-13/16 02031-07 Lock Nut 1/2” © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 13 Note: Do not install nut at this time Item Part# Description 11083-11 PLATFORM GRATING 114 02066-06 HEX BOLT 1/2 X 2 02031-07 LOCK NUT 1/2 02066-04 HEX BOLT 1/2 x 1-1/2 11047-11 HALF BAND © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 14: Tower Panels

    Corner Structure Section 1-8 Tower Panels © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 15 PANEL MNT 26-5/8 02064-15 HEX BOLT X 3/8 X 1/2 11046-11 PANEL X-BRACE 17-3/4 02066-04 HEX BOLT 1/2 X 1-1/2 02031-07 LOCK NUT 1/2 11102-41 TOWER DRIVE PANEL SS 11103-41 TOWER MAIN PANEL SS © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 16: Tower Valve Box

    Corner Structure Section 1-10 Tower Valve Box © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 17 Corner Structure Section 1-11 Tower Valve Box Item Part# Description 11116-11 VALVE BOX MOUNT BAR 02031-03 LOCK NUT 5/16 02019-02 HEX BOLT 5/16 X 1 11106-01 VALVE BOX © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 18: Corner Tower Steering

    Corner Structure Section 1-12 Corner Tower Steering © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 19 Corner Structure Section 1-13 Corner Tower Steering © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 20: Tower Inner Legs

    Corner Structure Section 1-14 Tower Inner Legs © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 21 Corner Structure Section 1-15 Tower Inner Legs © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 22: Wheel Struts

    Corner Structure Section 1-16 Wheel Struts *See parts list *See parts list © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 23 HEX BOLT G5 1/2 X 1-1/4 02031-07 LOCK NUT 1/2 11034-11 CORNER WHEEL STRUT 02066-04 HEX BOLT G 5 1/2 X 1-1/2 02069-03 HEX BOLT G5 3/4 X 2 02031-09 LOCK NUT 3/4 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 24: Steering Pot Asm 1

    Corner Structure Section 1-18 Steering Pot Sub Asm 1 © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 25 SCREW SET SS 10-32 X 3/16 02042-03 WASHER SAE PLT # 6 02201-08 BOLT SLOT ROUND EG 6-32 X .625 02201-25 BOLT SLOT H EG 10-32 X 3/4 02042-05 WASHER SAE PLT # 10 © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 26 Corner Structure Section 1-20 Steering Pot Sub Asm 2 © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 27 Steering Pot Sub Asm 2 Item Part# Description 11129-11 CPC STEERING RING GEAR PLATE 11130-01 CPC STEERING RING GEAR 02201-21 BOLT SLOT H EG 8-32 X 1 02034-03 NUT HEX PLT 8-32 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 28: Steering Pot

    Corner Structure Section 1-22 Steering Pot © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 29 CLAMP HOSE WORM SS .5 WIDE 7 DIA 02031-11 NUT LOCK EG NC 5/8 02068-02 BOLT HEX G5 EG NC 5/8 X 1-1/2 02018-03 BOLT HEX G5 EG NC 1/4 X 1 02031-02 NUT LOCK 1/4 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 30: Tower Guidance

    Corner Structure Section 1-24 Tower Guidance © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 31 Corner Structure Section 1-25 Tower Guidance © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 32 Corner Structure Section 1-26 Tower Guidance Antennae © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 33: Hinge Tower Swing

    BOLT HEX EG NC 3/4 X 6-1/2 02031-11 NUT LOCK EG NC 5/8 GRADE B 11025-11 HINGE SWING ARM SLEEVE 11004-11 REC HINGE SPAN 6.63 X 45-9/16 G 90516-01 HINGE TOWER SWING COMPLETE ASM © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 34: Hinge Tower Connection

    Corner Structure Section 1-28 Hinge Tower Connection © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 35 LOCK NUT NC 1/2 11000-11 REC HINGE TOWER 6.63 X 24.5 02070-09 HEX BOLT G5 1 X 5-1/2 11018-11 HEIM JOINT SPACER 02031-10 LOCK NUT 1 02105-02 NUT THRUST BRASS ACME 5/8 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 36: Hinge Tower Ring Lock Assembly

    Hinge Tower Ring Lock Assembly Threaded Un-Threaded 1. Screw in stem proper gasket engagement *Note: Hose barb must be able to rotate freely. 2. Lock stem into ring lock 3. Tighten thrust nut lock stem © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 37 HOSE CONN RL SPIDER X FL 02105-02 NUT THRUST BRASS ACME 5/8 01620-01 GASKET STD RUB 60 DURO 6 02086-02 VALVE STUB STEM 5 IN 11017-11 HOSE CONN RB SPIDER X HM © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 38: Hinge Tower Pot Switch

    Corner Structure Section 1-32 Hinge Tower Pot Switch © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 39 SCREW M3 X 6 FLAT HEAD PHILLIPS 12306-03 ENCODER HALLEFFECT ABSOLUTE 07063-02 ALIGNMENT LINKAGE ROD 02172-01 SWIVEL SUPERIOR 02034-03 NUT HEX 8-32 02258-07 LIMIT SWITCH 02201-21 BOLT SLOT H EG 8-32 X 1 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 40: Hinge Tower Panel

    Corner Structure Section 1-34 Hinge Tower Panel © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 41 Corner Structure Section 1-35 Hinge Tower Panel © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 42: Hinge Tower Junction Box

    Corner Structure Section 1-36 Hinge Tower Junction Box © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 43 Corner Structure Section 1-37 Hinge Tower Junction Box © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 44: Remote Expansion Chamber

    Corner Structure Section 1-38 Remote Expansion Chamber Figure 1. Assembled View Figure 2. Parts View Relocated Expansion Chamber Cover © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 45 Corner Structure Section 1-39 Remote Expansion Chamber Item Part# Description 02240-05 PLUG PIPE G.75 NPT 02233-91 GB UMC EXPANSION CHAMBER CORNER KIT 02238-05 MALE THRD CLOSE .75 02276-04 TEE NPT .75 X.75 X.75 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 47: Machine Setup

    Machine Set-Up...

  • Page 48: Section 5 Panel Operation

    Slide Safety Low: 21,000 Flush Sand: 0 Flush Compressor: 0 Default Package: 1 Adjustment of the antennas may be necessary if the machine does not follow the same wheel track in REV as it does in FWD. With the antennas directly over the guidance wire, slowly rotate the FWD and/or the REV antenna(s) until the read- ings are as close to zero as possible © Pierce Corporation August 2012 Corner Assembly Manual...

  • Page 49: Bop Operation

    Increase Pressing this button increases the displayed value. value Decrease Pressing this button decreases the displayed value. value AOP menu Calls the AOP menu prompting (this is only available for AOP). © Pierce Corporation August 2012 Corner Assembly Manual...
  • Page 50 (example: 3) 5 Press to confirm and store the value 6 Now access level 3 is set and all level 1 to level 3 parameters are visible to the user. © Pierce Corporation August 2012 Corner Assembly Manual...

  • Page 51: Hinge Tower Vfd Parameters

    Pierce Default Setting = 5 USS on COM link P1080 - Min. speed Pierce Default Setting = 0.0 Hz P1082 - Max. speed Pierce Default Setting = 60.0 Hz (End Tower drive only) © Pierce Corporation August 2012 Corner Assembly Manual...
  • Page 52 P1800 - Pulse frequency Pierce Default Setting = 2 kHz P2011 - USS Address Pierce Default Setting = 0 (End Tower drive only) P3 00 - End Motor Commissioning Only used when performing initial setup of VFD © Pierce Corporation...

  • Page 53: Corner Drive Tower Vfd Parameters

    P0300 - Motor type Pierce Default Setting = 1 Asynchronous P0304 - Motor voltage rating Pierce Default Setting = 460 VAC P0305 - Motor current rating Pierce Default Setting = 2.5 amps P0307 - Motor power rating Pierce Default Setting = 1.8 HP...
  • Page 54 Machine Set-Up Section 2-8 Corner Drive Tower VFD Parameters P1082 - Max. speed Pierce Default Setting = 120.0 Hz Corner Drive Panel drives only P1120 - amp-up time Pierce Default Setting = 1.0 secs P1121 - amp-down time Pierce Default Setting = 1.0 secs P1135 - OFF3 ramp-down time Pierce Default Setting = 1.0 secs...

  • Page 55: Wire Layout

    Machine Set-Up Section 2-9 Wire Layout © Pierce Corporation August 2012 Corner Assembly Manual...
  • Page 56 Machine Set-Up Section 2-10 Wire Layout © Pierce Corporation August 2012 Corner Assembly Manual...
  • Page 57 Machine Set-Up Section 2-11 Wire Layout © Pierce Corporation August 2012 Corner Assembly Manual...
  • Page 58 Machine Set-Up Section 2-12 Wire Layout © Pierce Corporation August 2012 Corner Assembly Manual...

  • Page 59: Section 3 Electrical

    ELECTRICAL...
  • Page 61 A WORD ABOUT PROPER GROUNDING Due to the wet environment of irrigation equipment, it is very important that your Pierce CP600 Center Pivot Irrigation System be properly grounded. The NEC (National Electric Code) requires a grounded conductor of a grounded utility sys- tem to extend to every piece of equipment served.
  • Page 62 ELECTRICAL Section 3-4 Corner Tower Control Panel © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 63 ELECTRICAL Section 3-5 Corner Tower Control Panel © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 64 ELECTRICAL Section 3-6 Corner Tower Control Panel Detail-11103-41 © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 65 ELECTRICAL Section 3-7 Corner Tower Control Panel Detail-11103-41 © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 66 ELECTRICAL Section 3-8 Drive Panel 11102-41 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 67: Drive Panel Wiring Diagram

    ELECTRICAL Section 3-9 Drive Panel Wiring © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 68 ELECTRICAL Section 3-10 Hinge Tower Junction Box- 11100-01 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 69: Hinge Tower Wiring Diagram

    ELECTRICAL Section 3-11 Hinge Tower Wiring © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 70: Corner Panel Parts

    PLC Input Module 12314-07 PLC Output Module 12000-01 30 AMP Disconnect Switch 12005-01 Siemens Relay 12008-08 Term Block Cover 12005-02 Relay Switch Base 12008-09 Term Block Cage Clamp 12008-07 Term Block 12304-01 Power Supply © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 71 Section 3-13 Corner Control Panel Parts * 1 qty total Door- Corner Panel * 10 qty total Item Part# Description 12007-08 Switch Block Normally Closed 12007-06 Switch Block Normally Open 12399-99 HMI Assembly © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 72: Valve Box Parts

    ELECTRICAL Section 3-14 Sprinkler Valve Box Parts © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 73 02157-14 STRAIN RELIEF 1NPT X 0.75 02401-01 POLY TUBE 1/4” (5 ft approx. length) 02401-15 BRASS TEE 1/4 x 1/4 02415-01 SOLENOID VALVE 02401-24 PUSH LOCK SWIVEL CONNECTOR 0.125 MNPT X 0.25 © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 74 ELECTRICAL Section 3-16 Solenoid Valve Detail © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 75 ELECTRICAL Section 3-17 Sprinkler Valve Wiring Diagram 11106-01 © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 76: Compressor Jb

    YELLOW FLUSH ORANGE BROWN WHITE COMMON 3 PHASE COMP BLUE 3 PHASE COMP BLACK 3 PHASE COMP 3 PHASE IN COMP SWITCH BLUE 3 PHASE IN BLACK 3 PHASE IN GROUND BAR © Pierce Corporation April 2015 Corner Assembly Manual...

  • Page 77: Compressor Plumbing

    ELECTRICAL Section 3-19 Compressor Plumbing Field Plumbing Factory Plumbing © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 78 ELECTRICAL Section 3-20 Oscillator Panel 110V 60HZ 90148-01 © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 79 ELECTRICAL Section 3-21 90149-01 Buried Guidance JB Receiver © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 80 ELECTRICAL Section 3-22 Solar Panel Setup © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 81 MICRO ENCLOSURE CONTROL MNT G 03351-12 HALF BAND G 1 X4 02063-01 BOLT HEX G5 EG NC 1/4 X 3/4 02102-04 WASHER FENDER PLT .31 X 1.25 OD 02031-02 NUT LOCK 1/4 © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 82 ELECTRICAL Section 3-24 Wiring for Solar Power Oscillator © Pierce Corporation April 2015 Corner Assembly Manual...
  • Page 83 Sprinkler Control...
  • Page 84 SPRINKLER CONTROL Section 4-2 Sprinkler Zones © Pierce Corporation August 2014 Corner Assembly Manual...
  • Page 85 SPRINKLER CONTROL Section 4-3 Sprinkler Zones © Pierce Corporation August 2014 Corner Assembly Manual...
  • Page 86 SPRINKLER CONTROL Section 4-4 © Pierce Corporation August 2014 Corner Assembly Manual...
  • Page 87 SPRINKLER CONTROL Section 4-5 © Pierce Corporation August 2014 Corner Assembly Manual...
  • Page 89 PANEL OPERATION...
  • Page 90 Control Panel Operation Section 5-2 Drive Panel Identification © Pierce Corporation June 2012 Corner Assembly Manual...
  • Page 91 Control Panel Operation Section 5-3 Drive Panel Identification © Pierce Corporation June 2012 Corner Assembly Manual...
  • Page 92 Control Panel Operation Section 5-4 © Pierce Corporation June 2012 Corner Assembly Manual...

  • Page 93: Setup Screen 1

    Password may be required; 7568 Slide Setpoint - Holds the target Slide Potentiometer analog reading used to determine if the Corner is ahead or behind of the End Tower. If the Corner is © Pierce Corporation June 2012 Corner Assembly Manual...
  • Page 94 Control Panel Operation Section 5-6 © Pierce Corporation June 2012 Corner Assembly Manual...
  • Page 95 Control Panel Operation Section 5-7 © Pierce Corporation June 2012 Corner Assembly Manual...

  • Page 96: Setup Screen 5

    This value is used in conjunction with the current End Tower and Corner speed to determine when to apply more or less water as the Corner accelerated or decelerates. Refer to the table below for the suggested Speed Factor values © Pierce Corporation June 2012 Corner Assembly Manual...
  • Page 97 Slide Potentiometer analog reading based on the current rate of change of the analog reading and the setpoint End Tower (16.9-24) Corner (16.9-24) Correction Factor 20:1 20:1 30:1 20:1 40:1 20:1 50:1 20:1 60:1 20:1 © Pierce Corporation June 2012 Corner Assembly Manual...
  • Page 98 D Time - Derivative time used in the PID loop calculations. Predicts the future value of the Slide Potentiometer analog reading based on the current rate of change of the analog reading and the setpoint © Pierce Corporation June 2012 Corner...
  • Page 99 The speed of the End Tower motor and both Corner motors are controlled by individual Variable Frequency Drives. The system uses a two-wire bus to send speed commands to each drive as well as to retrieve runtime information from © Pierce Corporation June 2012 Corner...

  • Page 100: Sprinkler Control

    30 seconds. This averaged value is used to determine which zones should be ON and which zones should be OFF © Pierce Corporation June 2012 Corner Assembly Manual...
  • Page 101 OFF for a period of 15 seconds, then turn ON for 45 seconds. Like the logic used during acceleration, the ON and OFF times are continuously adjusted during deceleration in order to attempt to reduce over watering as the Corner slows © Pierce Corporation June 2012 Corner Assembly Manual...

Table of Contents