Table of Contents
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Safe Operation & Maintenance Instructions
Hydraulic Compression Tools are carefully inspected for quality
and tested for safety. We follow
080001/ OHSAS 18001: 2007, CE
ATTENTION!
Safe Operation & Maintenance Instructions must be followed.
Hydraulic Compression Tool
ISO 9001: 2015/ ISO 14001: 2015/ IECQ QC
Standards & UVDB
KuDos Mechanical
HYCP-240R
Version: 2018/09
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Table of Contents
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Summary of Contents for ITC KuDos HYCP-240R
- Page 1 KuDos Mechanical Safe Operation & Maintenance Instructions Hydraulic Compression Tool HYCP-240R Version: 2018/09 Hydraulic Compression Tools are carefully inspected for quality and tested for safety. We follow ISO 9001: 2015/ ISO 14001: 2015/ IECQ QC Standards & UVDB 080001/ OHSAS 18001: 2007, CE ATTENTION! Safe Operation &...
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Page 2: Table Of Contents
Table of Contents Table of Contents………….…………………………………….1 Safety Instructions………………………………………………2 Product Description…………..…………….…………………...3 Maintenance’………………….…………………………………4 Operating Instructions…………….………….…………………5 Dies………………………………….………….…………………8 Compression Diagram….………….………….…………………9 Trouble–Shooting……………….……………..………………10 Diagram of Components (HYCP-240R).…………………….12 Table of Components (HYCP-240R)….………………………13 Limited Lifetime Warranty……..………………………………14 Manufacture & Quality Certificate KuDos Mechanical... -
Page 3: Safety Instructions
Thank you for using KuDos® products. This manual must be read carefully prior to operating this product. Special attention should be paid to the section “Safety Instructions”. Damages and injuries caused by improper use of this product are NOT included in our warranty. We would like to remind you to work safely and to keep this manual on hand. -
Page 4: Product Description
Product Description Subassembly ■ Latch Die seat / Die Tool Head Release Lever Piston Set Cylinder Body Fixed Handle Moving Handle Oil Reservoir Bung (inside) Specifications & Functions ■ HYCP-185 HYCP-240R Length: 373 mm Length: 377 mm Weight: 2.1 kg Weight: 2.4 kg Max. -
Page 5: Maintenance
Maintenance ■ Keep the tool head free of dirt and metal chips. Use a lubricant to clean the tool when necessary. ■ Routine application of rust preventive oil to the product is needed. Avoid bringing the tool into contact with water or solvents. ■... -
Page 6: Operating Instructions
Operating Instructions Before operation: ■ 1. Make sure all parts of the product are clean and rustless, and that no loose parts exist. 2. Check that no leakage occurs while the tool is resting or while the product is tested without cables ATTENTION！... - Page 7 Operating Instructions 1. Press the release switch to release the hydraulic pressure in the tool. When the piston returns to the starting position the tool is ready to operate. 2. Pull back the latch to open the head, The head will spring open. 3.
- Page 8 Operating Instructions 4. Place the cable and fitting into the opening of the tool head frame. The cable and fitting must be positioned at the CENTER of the open top to balance the compression. If put off-center, the dies may be damaged or the tool head frame deformed.
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Page 9: Dies
Dies HYCP-185 / HYCP-240R Side Die No. CU10 5.45 AHE-1016 CU16 2.85 CU25 8.35 AHE-2535 CU35 CU50 11.35 AHE-5070 CU70 13.8 6.05 CU95 16.17 AHE-95120 CU120 18.05 AHE-150 CU150 20.15 8.55 AHE-185 CU185 22.15 9.35 AHE-240 CU240 25.6 11.1 KuDos Mechanical... -
Page 10: Compression Diagram
Compression Diagrams Sleeve Fittings ■ Direction of Compression: Single-sided / Outward Terminal Fittings ■ Direction of Compression: Outward KuDos Mechanical... -
Page 11: Trouble-Shooting
Trouble–Shooting Air in the Hydraulic System: ■ Air in the hydraulic system may cause the lower blade from advancing or cause it to advance slowly. To eject the air bubble from the hydraulic circuit: 1. Position the tool upside-down in a vice with the pump handle in the open position. - Page 12 Trouble-Shooting Compression of lugs cannot be completed: ■ A. Applied cables or terminals are over-specification. B. Operation instructions were not followed. The product or dies have been already damaged. C. Internal leakage: Contact your KuDos® service representatives. Dies can not be set in place or can not be removed: ■...
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Page 13: Diagram Of Components Hycp-240R
Diagram of Components HYCP-240R KuDos Mechanical... -
Page 14: Table Of Components (Hycp-240R)
Table of Components HYCP-240R Parts Q'ty Parts Q'ty Latch RELEASE VALVE STEM 1,2,6 Yoke O-RING COMPRESSION SPRING DIE SIZING LOCK PIN BALL BALL PLUNGER COMPRESSION SPRING SCREW VALVE SCREW TORSIONAL SPRING O-RING DIE HOLDER O-RING CRESCENT BACK-UP RING HINGE PIN O-RING SPINDLE HUB COPPER WASHER...
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