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Master Water Conditioning MP-MCA Series Installation And Operation Manual

Residential anion units

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www.masterwater.com
Installation and Operation Manual
MP-MCA RESIDENTIAL
ANION UNITS
January 2019

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Summary of Contents for Master Water Conditioning MP-MCA Series

  • Page 1 www.masterwater.com Installation and Operation Manual MP-MCA RESIDENTIAL ANION UNITS January 2019...
  • Page 2 Installation and Operating Instructions for MCA CONTROL VALVE Top Mount Anion Resin Unit Model #: ____ MP-MCAD-30T 1.0 CF Dealkalizer ____ MP-MCAD-45T 1.5 CF Dealkalizer ____ MP-MCAD-60T 2.0 CF Dealkalizer ____ MP-MCAN-30T CS Crawl Space Nitrate Removal ____ MP-MCAN-30T 1 CF Nitrate Removal ____ MP-MCAN-45T 1.5 CF Nitrate Removal ____ MP-MCAN-60T...
  • Page 3 MP-MCA Control Valve: 1. When facing the front of the MP-MCA timer, the inlet connection is located on the right and the outlet connection is on the left. The control valve's inlet and outlet connections are either 1” copper or PVC equipped with split ring and nut. Control Valve Front View Top View...
  • Page 4 Bypass Valve Control Valve Tail piece assembly 6. Locate the tail piece kit that is packaged with the control valve. Align a tail piece assembly to the bypass valve threaded inlet and Outlet until the nut can be tightened. Hand tighten because excessive tightening will damage the assembly.
  • Page 5 DRAIN LINE CONNECTION • The control valve drain connection is 3/4" npt. • Never decrease the drain piping size to below the drain connection size. • Maximum drain line length is 30 feet with proper sloping the entire length. • Maximum drain line height is 6 feet above the control valve.
  • Page 6 MASTER Water Conditioning Corp. Treated Air Gap Drain Master Water Conditioner Well Tank Brine tank Overflow fitting to floor drain gravity NOTE: All Master Water Conditioners must be installed after the well tank or water meter if its public water supply. Service Backwash Salt Required...
  • Page 7 Electrical Requirements: Always follow all local electrical codes when installing our water treatment equipment. 1. Provide an 115v/60Hz properly grounded dedicated electrical outlet. (It’s very important that the polarity be correct) Avoid using outlets that are switch controlled. 2. Maximum amperage required is 5 amps. 3.
  • Page 8 Filling Anion unit with Water: 1. Connect the MP-MCA control valve transformer into the electrical outlet provided. 2. Press and hold the REGEN button until the drive motor starts. When the drive motor stops, the display will read “BACKWASH” position. 3.
  • Page 9 NOTE: THE TIMER WILL AUTOMATICALLY ADVANCE TO THE SERVICE POSITION AND THE DISPLAY WILL READ THE CAPACITY REMAINING, IN GALLONS. MP-MCA Control Valve Timer Settings: Note: The control valve is set at the factory. You only need to set the time of day , hardness and regeneration time if required, which is preset at 2 am.
  • Page 10 NOTE: SALT SETTING AND CAPACITY ARE PRESET AT THE FACTORY. Final Check: 1. Fill the brine tank with Solar Salt and the Res-Up Feeders with Res-Up (one quart is provided). 2. Make sure the drain line connection meets all plumbing codes and that the drain line size can handle the backwash flow rate of the Tannin unit.
  • Page 11 Manual Regeneration: Note: For Anion units, if brine tank does not contain salt, fill with salt and wait at least 2 hours before regeneration. To initiate manual regeneration immediately, press and hold the “REGEN” button for three seconds. The system will begin to regenerate immediately.
  • Page 13 ERROR CODES...
  • Page 15 Troubleshooting Problem: Water conditioner fails to regenerate. Possible Cause Solution Power supply to MP-MCA control Determine reason for power has been interrupted. interruption and correct. Reset time of day. Water pressure lost. Restore water pressure. Corrupted programming of MP- Reprogram timer assembly. MCA timer.
  • Page 16 Problem: Insufficient brine draw Possible Cause Solution Partially clogged injector or injector Inspect and clean injector and/or screen. injector screen assembly. Restricted flow rate in brine line. Check flow rate capabilities of the safety float/aircheck assembly. Insufficient water pressure. Increase water pressure above 25 psig (172kPa) minimum.
  • Page 17 Problem: Leak to Drain Possible Cause Solution No flow control installed in drain Install drain line flow control. line. Insufficient water pressure. Increase water pressure above 25 psig (172kPa) minimum. Damaged valve disk or obstruction Inspect and if damaged, replace all in valve disk.
  • Page 18 Problem: Timer does not display time of day Possible Cause Solution AC Adapter unplugged Connect power No electric power at outlet Repair outlet or use working outlet Defective AC Adapter Replace AC Adapter Defective PC Board Replace PC Board Problem: Timer does not display correct time of day Possible Cause Solution Switched outlet...
  • Page 19 Problem: Control valve does not regenerate automatically when UP and DOWN buttons are held and depressed Possible Cause Solution AC adapter unplugged Connect AC adapter No electric power at outlet Repair outlet or use working outlet Broken drive gear or drive cap Replace drive gear assembly assembly Defective PC board...
  • Page 25 Table of Contents Page Topic Description Model # and Packaging Packaging Information Component Packaging Packaging Description System Media Media Packaging Anion System System Positioning MP-MCA Control Valve Attaching Valve to Tank MP-MCA Control Valve, cont’d Attaching Valve, cont’d Attaching Valve, cont’d MP-MCA Control Valve, cont’d Service &...
  • Page 26 MP-MCA ANION NORMAL VIEW CURRENT TIME 6:35 TIME SOFTENING NEXT CURRENT FLOW RATE NEXT IN GALLONS PER MINUTE NEXT TOTAL GALLONS CUMULATIVE SINCE START-UP* NEXT CAPACITY REMAINING CAPACITY REMAINING CHANGES SOFTENING IN GALLONS NEXT OVERRIDE ONLY DISPLAYS IF REGENERATION DAY OVERRIDE IS PROGRAMMED IN DAYS *RESET TO “0”...
  • Page 27 INSTALLER SETTINGS NEXT HARDNESS NEXT DAY OVERRIDE (Default is OFF) NEXT REGEN TIME: HOUR NEXT REGEN TIME: MINUTES SET TIME CLOCK CLOCK TO CHANGE TIME USE 12:00...
  • Page 28 REFERENCE ONLY VALVE PROGRAMING NEXT NEXT CAPACITY __ x 1000 X1000 NEXT SET SYSTEM Softening TYPE NEXT RESERVE Auto CAPACITY SET BRINE NEXT TYPE NEXT REGENERATION NORMAL TIME BRINE REFILL NEXT Post NEXT TIME NEXT RELAY 1 BACKWASH NEXT TIME NEXT RELAY 2 BRINE &...
  • Page 29 REFERENCE ONLY VALVE PROGRAMING NEXT NEXT SET SYSTEM Normal TYPE NEXT VALVE SIZE NEXT DELTA Dp OFF PRESSURE ONLY NEXT SET 2 NEXT SET 3 NEXT SET 4...
  • Page 30 MANUAL REGENERATION PRESS ONCE FOR NEXT REGEN TIME REGEN PRESS AGAIN TO CANCEL REGENERATION PRESS AND HOLD FOR 3 SECONDS FOR IMMED PRESS IN REGEN TO ADVANCE TO NEXT CYCLE LOCKING SETTINGS AFTER SETTING A VALUE… NEXT REGEN LOCK/UNLOCK: (IN SEQUENCE)
  • Page 31 MCA BOARD VALVE HISTORY DIAGNOSTICS (3 SEC) DAYS SINCE LAST REGENERATION NEXT SOFTWARE VERSION NEXT GALLONS SINCE LAST REGENERATION MAXIMUM FLOW RATE SINCE NEXT START-UP IN GPM NEXT RESERVE CAPACITY CALCULATED PER DAY GALLONS TREATED SINCE IN GALLONS START-UP (X1000) NEXT NEXT USAGE PER DAY...
  • Page 32 ERROR CODES...