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4.
MAINTENANcE
4.1.
When the jack is not in use, the ram should be in its lowest position to minimise corrosion. Remove
the handle to inactivate jack.
4.2.
Keep the jack clean and lubricate all moving parts with oil on a regular basis.
4.3.
Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram,
pump, saddle, lifting arm, frame and all parts including nuts, bolts, pins and other fasteners. If any
suspect item is found remove jack from service and take necessary action to remedy the problem.
DO NOT use the jack if believed to have been subjected to abnormal load or shock load.
4.4.
Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean
oiled cloth.
4.5.
After one year the oil should be replaced in order to extend the life of the jack. Use hydraulic jack oil only.
IMPORTANT: Only fully qualified personnel should attempt hydraulic maintenance or repair.
4.6.
To check the oil level, fully lower the jack. Remove front cover plate (fig.2C) and filler plug (fig.3O). The correct level is the bottom of
the screw hole. If oil level is low, fill as required. Pump jack 5 or 6 times to expel air. Pump jack up to full height and pour off excess oil
before refitting plug. DO NOT touch the safety overload valve (fig.3v)
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack oil as this may cause serious damage to the jack
and will invalidate the warranty!
4.7.
To drain the oil, remove the filler plug and raise front of jack. Make sure that no dirt is allowed to enter the hydraulic system.
IMPORTANT: NO REsPONsIBIlITy Is AccEPTED fOR INcORREcT usE Of ThIs PRODucT.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETuRN JAcks TO us. Please telephone us on 01284 757500 to obtain the address and 'phone number of your local agent.
If jack is under guarantee contact your local Sealey dealer.
De-commissioning the Jack
Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the jack
and the oil according to local regulations.
5.
TROuBlE shOOTING
Important: MAINTENANcE OR REPAIR Of hyDRAulIc sysTEM MusT ONly BE PERfORMED By A QuAlIfIED PERsON.
PROBlEM
Jack will not lift the load
Jack does not lift high enough or feels
"spongy"
Jack lifts poorly
Jack lifts but will not hold load
Jack will not lower completely
Jack does not lower at all
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500.
notE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTy: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INfORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
© Jack Sealey Limited
POssIBlE cAusE
1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Pump packing or valves malfunctioning
2) Oil is dirty
3) Air in the system
1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted due to overloading/poor
positioning
4) Air in system
5) Release valve partially closed
6) Jack spring damaged or unhooked.
1) Release valve closed
Environmental Protection.
Recycle unwanted materials instead of disposing of them
as waste. All tools, accessories and packaging should be
sorted, taken to a recycle centre and disposed of in a
manner which is compatible with the environment.
sole uk Distributor, sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
Original Language Version
REMEDy
1) Be sure to use jack with adequate capacity
2) Top up oil level
3) Check and close release valve
4) Open release valve and pump the handle a few times. Close valve and re-try
5) Clean and replace oil
6) Replace packing
1) Fill or remove excess oil
2) Return jack to local service agent
3) Open release valve and pump the handle a few times. Close valve and re-try
4) Check and close release valve
1) Replace packing and/or clean valves
2) Replace oil
3) Open release valve and pump the handle a few times. Close valve and re-try
1) Check and close release valve
2) Lower jack, close release valve. Place foot on front wheel and pull up lifting arm
to it's full height by hand. Open the release valve to lower arm
3) Open release valve and pump the handle a few times. Close valve and re-try
4) Replace packing or contact local service agent
5) Replace packing
1) Oil all external moving parts
2) Replace rod or contact local service agent
3) Replace damaged parts or contact local service agent
4) Open release valve and pump the handle a few times. Close valve and re-try
5) Check and fully open release valve
6) Replace spring or contact local service agent
1) Check and fully open release valve
01284 757500
01284 703534
fig.3
www.sealey.co.uk
W e b
sales@sealey.co.uk
email
1100CXD.V3 (I) Issue: 3 - 06/03/14
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