NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Table of Contents General Information......................1-1 1.1 Installation Environment ..................... 1-1 1.2 Wiring ..........................1-1 1.2.1 Field Wiring........................1-1 1.2.2 Internal Wiring......................1-1 1.2.2.1 Introduction......................1-1 1.2.2.2 Planning ....................... 1-1 1.2.2.3 Execution......................
Page 3
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.3.8.2 Future Media Displays Fuel Price Sign............... 2-16 2.3.8.3 PWM Fuel Price Sign ..................2-16 2.3.8.4 Skyline Fuel Price Sign..................2-17 Programming......................... 3-1 3.1 Wayne Direct Addressing ....................3-1 3.1.1 Wayne Direct Dispensers, CATs and OPT ..............
All cabling must comply with Local, State, and Federal building codes. c. Data connections between the Forecourt Controller (SSC or NeXGen) are to be made with CAT-5 Cable compliant with TIA/EIA-568-B or better. d. Proper cable installation techniques go a long way to preventing data loss.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 1.2.2.3 Execution a. Maintain the natural twist of the cable. i. The cables have four pairs of twisted wires that can very easily lose their ability to reject electromagnetic interference when unraveled.
If the start up information is not registered with our office within thirty (30) days of installation, warranty will begin from the date of shipment. Allied will warrant the controller against defects but not against physical damage or improper installation.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 1.6 Overview The NeXGen controller interfaces to the following devices: Wayne Dispensers & CATs 1. Wayne dispensers via the 20/30/45 mA current loop & RS485 4-port board, which is connected to the manufacturer’s distribution box or appropriate 3...
Page 8
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Fuel Price Sign 1. Daktronics, Future Media, PWM, Skyline, Sunshine Price sign via a fully populated RS-232 board. Copyright 2019 by Allied Electronics, Inc. December 31, 2019...
2.1.1 Procedures Hardware Installation a. Attach the two mounting brackets to the NeXGen controller as shown in figure b. Mount the NeXGen controller unit to the mounting area using the mounting holes as shown in figure 2. Underwriters Laboratories (UL) requires that NeXGen be mounted horizontally to the floor on a shelf perpendicular to the wall.
Page 10
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Startup and System Beep Sequence Once the NeXGen system is powered up, the controller will beep indicating the following events have been successful: a. One beep- the NXG operating system is starting up.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.2 Configuration Diagram 2.2.1 NeXGen to Wayne Direct/Gilbarco This figure describes the NeXGen to Wayne Direct/Gilbarco system installation with the OPT. * Note: denotes alternative POS connectivity options (RS232 vs. Ethernet) Communication Ports CH 1- POS …………..
2.3 Communication Cable and RJ45 Pin Assignments 2.3.1 POS Communication The NeXGen controller supports up to 8 POSs. The POS is a PC based computer which runs the Point-Of-Sale software. The serial port on the POS can be either a DB-25 or a DB-9 connector.
Note: When connecting to the Gilbarco “D” box the dispenser brand (in the Station wide configuration options) must be set to a lower case”d” NeXGen (CH5, CH6 or CH7) RJ45 adapter to Wayne Direct via the Gilbarco “D” box (DB9) (Part #N9323W-ADP)
2.3.3.1 Wayne Direct CAT via the Allied Isolation Box The NeXGen uses an RS485 port to communicate to the Wayne CATs. Up to 32 CATs (see note below) may be connected to channel 8 of the controller. Note: Up to 32 CATs may be connected to the NeXGen on channel 8.
Channel (CH5 and CH6). Up To 32 CRINDs may be connected to the NeXGen at CH7. Each port must have a 2-wire custom cable which terminates in either a 2 pin male CPC (circular plastic connector), a female DB-9 connector or a RJ45 connector.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.3.5 OPW OPT NeXGen uses Channel 8 to interface to the OPW OPT’s. Up to 16 OPT’s may be connected. Software Version 18.01A, or newer, must be installed in the OPT and it must be configured as follows:...
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.3.6 Tank Gauge Communication The NeXGen uses Channel 2 to interface to a Veeder-Root or equivalent tank gauge system. Configure the tank gauge communication parameters as follows: Baud Rate: 9600...
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.3.6.3 Red Jacket ST NeXGen (CH 2) RJ45 adapter to the Red Jacket “ST” NeXGen RJ45 Red Jacket RJ45 CAT 5 Cable Adapter DB9 Female Pins (T568B Spec.)
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.3.6.6 Incon Tank Sentinel NeXGen (CH 2) RJ45 adapter to the Incon Tank Sentinel (Part #N9389-ADP) NeXGen RJ45 Incon/Comm 1 RJ45 CAT 5 Cable Adapter DB9 Male Pins (T568B Spec.)
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.3.7.3 Unitec Enterlink, Smart terminal and Ryko IV (S/N 166600 or greater) NeXGen (CH 3) RJ45 adapter to the Unitec/Enterlink (Part #N9352-ADP) NeXGen RJ45 Enterlink RJ45 CAT 5 Cable...
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.3.7.5 Kesseltronics Advanced dual bay via the MUX PAP isolator box NeXGen (CH 3) RJ45 adapter to the Kesseltronics “Advanced Dual bay” via MUX PAP isolator box /DB9...
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 2.3.8 Fuel Price Sign Communication The NeXGen controller uses an RS232 channel to interface to the Fuel Price Sign. 2.3.8.1 Daktronics Fuel Price Sign (Minimum version required is 5.8)
The address of the first fueling position on Channel 5 will be set to address “1”, the second to address “2” etc. Note: Up to 16 CATs may be connected to the NeXGen on channel 8. For Master Key/ Session Key debit , the MSM responds to poll address 30, limiting the number of CATs to 29.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 3.1.2 Wayne “Vista” Dispensers The following parameters must be set in the Wayne “Vista” dispensers in order for the system to function correctly. Please note that the sections below only provide examples of commonly used dispensers and their required settings.
Page 28
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Dispenser and POS Settings For Wayne blenders to operate properly, several options must be set at the dispenser and also at the POS. Dispenser Macro The dispenser options are set via a macro. Below are the proper macro settings for the variable blenders.
Page 29
The tables below list the proper fueling point “product to position” assignment for each blender type. This programming is done via the Fueling Point Configuration Menu at the POS. The blender type setting (NeXGen configuration) is not used and should be set to zero (0). Model 590 Position...
Page 30
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Models 580 D1 & 590 U Position Product Not assigned Not assigned High grade Not assigned Blended product Not assigned Low grade Not assigned * The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 3.1.4 Wayne Blending Quick Reference Guide Dispenser Model Dispenser Macro POS FP Positions 1- Diesel 2- Not Assigned 3- Not Assigned 4- High grade 5- Blend grade 6- Low grade...
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 3.1.5 Gilbarco Distribution Box Jumper Settings The NeXGen controller can utilize the Gilbarco distribution box as the distribution box instead of the Wayne isolation box for Wayne dispensers.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 3.2 Gilbarco Addressing 3.2.1 Gilbarco CRIND Jumper Settings The following is a list of the jumper settings for the Gilbarco Advantage Series CRINDs. Jumper Description Setting Watchdog Installed...
The NeXGen controller communicates with the Gilbarco dispensers and CRINDs via two wire communications and uses 45mA current loop ports. Channel 5 and Channel 6 on the NeXGen can each communicate with up to sixteen fueling positions. Channel 7 can communicate with up to 32 CRINDs.
16 fueling positions. The address of the first fueling position will be set to address “1”, the second to address “2” etc. The NeXGen controller uses Channel 7 to communicate with the Gilbarco CRINDS. The CRIND device address must be one less than the fueling position number.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 3.2.4 Gilbarco Blending Dispensers Gilbarco Variable Blenders The NeXGen interfaces to the following Gilbarco variable blenders: A variable blender without diesel, or 3+0, will have position 1, grade 1 on the left on both sides of the pump.
Page 37
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Product to Position Mapping for Gilbarco Variable Blenders In the Gilbarco system, the product type to product # assignment can be in any order. For the 3+0 and 3+1 variable blenders, the following will be used:...
Page 38
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Model 3 + 1 Variable Blender The table below lists the proper product to position assignment for each blender type which is set via the POS fueling point configuration menu.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 3.3 NeXGen Parameters Values and Options The NeXGen configuration is provided and sent to the controller by the POS. The POS has to download all required parameters to the NeXGen. The controller will start polling the dispensers, CRINDs and other peripheral devices only after the POS has downloaded all necessary station configuration data.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 3.4 Wayne Keypads Please note that the keypads listed below are predefined within the controller. All other keypad types can be configured via the POS to NeXGen interface using the “DPT Configure Keyboard” command. Type 1...
Page 41
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type 3 Outside Outside Debit Credit Inside Inside Cash Credit Clear Enter Help Cancel Type 4 Inside Outside Clear Enter Help Cancel Copyright 2019 by Allied Electronics, Inc.
Page 42
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type 5 Inside Outside Clear Enter Help Cancel Type 6 Help Clear Enter Cancel Type 7 Clear Enter Cancel Copyright 2019 by Allied Electronics, Inc. 3-17 December 31, 2019...
Page 43
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type 8 Help Clear Cancel Enter Type 9 Help Clear Enter Cancel Type A Outside Credit Inside Clear Enter Help Cancel Copyright 2019 by Allied Electronics, Inc.
Page 44
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type B Outside Outside Debit Credit Inside Clear Enter Help Cancel Type C Outside Credit Outside Inside Cash Clear Enter Help Cancel Copyright 2019 by Allied Electronics, Inc.
Page 45
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type D Outside Outside Debit Credit Outside Inside Cash Clear Enter Help Cancel Type E Help Clear Enter Cancel Type F Cancel Clear Enter Debit Copyright 2019 by Allied Electronics, Inc.
Page 46
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type G Inside Outside Outside Credit Debit Help Cancel Clear Enter Type H Credit Debit Clear Enter Help Clear/ Cancel Copyright 2019 by Allied Electronics, Inc. 3-21...
Page 47
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type I French Help Clear Enter Cancel Type J Outside Inside Help Clear Enter Cancel Type K Soft Soft Key 1 Key 5 Soft Soft Key 2 Key 6...
Page 48
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type L Inside Clear Enter Help Cancel Type M Outside Outside Credit Debit Inside Help Clear Enter Cancel Type N Help Clear Enter Cancel Copyright 2019 by Allied Electronics, Inc.
Page 49
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type O Help Clear Enter Cancel Type P Cancel Clear Enter Help Note: This keypad type was built to mirror some old terminals that had only 4 soft keys, so the left and right keys are mirrored.
Page 50
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type Q Checking Savings Cancel Clear Enter Receipt Help Type R Cancel Clear Enter Help Note: This keypad is used for commercial diesel Wayne dispensers with normal soft key mapping.
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide 3.5 Gilbarco Keypads Please note that the keypads listed below are predefined within the controller. All other keypad types can be configured via the POS to NeXGen interface using the “DPT Configure Keyboard” command. Type 1...
Page 52
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type 3 Outside Outside Debit Credit Inside Inside Cash Credit Receipt Clear Enter Help Cancel Type 4 Outside Inside Help Clear Enter Cancel Copyright 2019 by Allied Electronics, Inc.
Page 53
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type 5 “Info Screen (Virtual Pay Inside only) Type 6 “Info Screen (Virtual Pay inside Cash & Pay Inside Credit) Note: Outside Debit and Outside Cash is also supported...
Page 54
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type 5 (Encore) Help Cancel Clear Enter Type 7 Pay Here Pay Inside Clear Enter Help Cancel Type 8 Cancel Clear Enter Copyright 2019 by Allied Electronics, Inc.
Page 55
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type 9 Pay Outside Credit Pay Outside Debit Pay Inside Cash Clear Enter Cancel Type A Outside Credit Inside Clear Enter Help Cancel Type B Outside Outside Debit...
Page 56
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type C Outside Credit Outside Inside Cash Clear Enter Help Cancel Type D Outside Outside Debit Credit Outside Inside Cash Clear Enter Help Cancel Type E Help Clear...
Page 57
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type F Outside Outside Debit Credit Inside Inside Credit Cash Cancel Help Clear Enter Type G Help Cancel Debit Clear Enter Copyright 2019 by Allied Electronics, Inc.
Page 58
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type H Soft Soft Left Right Soft Soft Left Right Customer Specific Prompts Soft Soft Left Right Soft Soft Left Right Cancel Re-print Receipt Clear Enter Copyright 2019 by Allied Electronics, Inc.
Page 59
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type I Outside Credit Inside Inside Cash Credit Clear Enter Help Cancel Copyright 2019 by Allied Electronics, Inc. 3-34 December 31, 2019 Page...
Page 60
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type J Soft Soft Left Right Soft Soft Left Right Customer Specific Prompts Soft Soft Left Right Soft Soft Left Right Cancel Re-print Receipt French English Clear Enter Copyright ...
Page 61
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type K (Soft keys Mirrored 1-4) Soft 1 (04) Soft 5 (08) Soft 2 (05) Soft 6 (09) Soft 3 (06) Soft 7 (0A) Soft 4 (07) Soft 8 (0B)
Page 62
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type M Pay Outside Credit Pay Outside Debit Pay Inside Clear/ No Enter/ Yes HELP CANCEL Type N Outside Debit Outside Credit Inside Clear Enter Cancel Type O...
Page 63
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type P Inside Inside Cash Credit Outside Outside Credit Debit Clear Enter HELP CANCEL Copyright 2019 by Allied Electronics, Inc. 3-38 December 31, 2019 Page...
Page 64
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type Q (EPP in T-DES - Graphics - Advantage and Encore 300 models) Notes: 1. Encrypting Pin Pads (EPP's) differ from other in the values that they return.
Page 65
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type S (EPP in S-DES – Graphics - Advantage and Encore 300 models) Notes: 1. Encrypting Pin Pads (EPP's) differ from other in the values that they return.
Page 66
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type U (EPP in T-DES – Graphics - Encore 500 models) Notes: 1. Encrypting Pin Pads (EPP's) differ from other in the values that they return. 2. Column 4 does NOT exist on the physical keypad. It is included in this diagram only as a place holder.
Page 67
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type W (EPP in T-DES – Graphics - Encore 500 S ECIM models) Notes: 1. Encrypting Pin Pads (EPP's) differ from other in the values that they return.
Page 68
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type Y (EMV in S-DES – Compatible mode) Notes: 1. EMV returns different values for CANCEL and ENTER when in buffered mode. The keys in this table reflect the "normal" returns. CRIND code is responsible for handling the special case when in buffered...
Page 69
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type a (EPP in S-DES – Graphics – Advantage and Encore 300 models w/o Auxiliary keys) Notes: 1. Encrypting Pin Pads (EPP's) differ from other in the values that they return.
Page 70
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type c (CK Shell branded EPP with Auxiliary keys) Notes: 1. Encrypting Pin Pads (EPP's) differ from other in the values that they return. Debit Outside Clear Enter...
Page 71
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type e (S-DES UPT) Debit Credit Outside Outside Cash Credit Inside Inside Clear Enter Help Cancel Type f (T-DES UPT) Debit Credit Outside Outside Cash Credit Inside Inside...
Page 72
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type g Soft keys Reversed (5-8::1-4) Soft 1 (04) Soft 5 (08) Soft 2 (05) Soft 6 (09) Soft 3 (06) Soft 7 (0A) Soft 4 (07) Soft 8 (0B)
Page 73
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type h (AN Support Req) Soft 1 (04) Soft 5 (08) Soft 2 (05) Soft 6 (09) Soft 3 (06) Soft 7 (0A) Soft 4 (07) Soft 8 (0B)
Page 74
NeXGen Wayne Direct - Gilbarco / Installation and Start Up Guide Type j (T-DES UPT) Cancel Clear Enter Help Type k (T-DES UPT) Cancel Clear Enter Help Copyright 2019 by Allied Electronics, Inc. 3-49 December 31, 2019 Page...
3.6 Peripheral Devices 3.6.1 Tank Gauge Systems The NeXGen controller uses Channel 2 to interface to either the Veeder-Root tank gauge system or compatible system. The controller is connected to the serial board on a device and it may be connected to the DIM board on a TLS 350R.
9-pin DTE serial port, which is not the case for 6.1units. 3. The Ryko Code A Wash II will not work with the NeXGen system. It can be upgraded to a Code A Wash III.
Electronics, Inc. website and review the release notes for the system in question. The release notes can be found at the link noted below: http://www.alliedelectronics.com/Software_Release_Notes.html The following signs communicate with the NeXGen controller via the use of the ANDI protocol message set. These devices physically connect to an available POS RS232 for communications.
Need help?
Do you have a question about the NeXGen and is the answer not in the manual?
Questions and answers