PSI PKPOWERPEN Quick Start Manual

Kit Features:
• Heavy 24 kt. Gold-Plating with Epoxy Coating.
• Constructed for easy one hand click, to operate either
pen or pencil.
• Designed with similar components, as a matching
pen and pencil set
®
• Pen uses a "Parker " ball point refill #PKPARK-R5
• Pencil uses a 2 mm lead #PKPOWLEAD
• Overall Length: 5-1/2".
Diagram A - Pen Parts
Center
Lower Tube
Band
1-7/8''
Tip Sleeve
Spring
Preparing the Blanks
• Cut 3/4" to 5/8" square blanks to the length of the brass tubes (add 1/16" for squaring off).
• Drill an 8mm center hole lengthwise through each blank.
• Spread glue over tube. Insert the tube into the blank with a twisting motion to spread the glue evenly inside. Center each
tube lengthwise in the blanks.
• When the glue dries, square the ends of the blanks. Use an 8mm barrel trimmer or use a belt/disc sander to trim the
wood down flush to the end of the brass tubes.
Stop Bushing or
7mm Spacer
Bushings
Headstock
Turning the Blanks
• Place blank onto the mandrel, use 4 or 5, 7mm spacer bushings. Place
the cap bushing (wider dia. first) on the mandrel. Then slide on either
blank. Place the center bushing on the mandrel.
• Slide on the other blank and follow with the tip bushing, (narrow dia.
first). Fill any extra space with more spacer bushings so the lock nut
will be on the threads. Thread on the lock nut hand tight. Bring the tail
stock snug with the mandrel. (Do not overtighten, it could damage the
mandrel).
Model #PKPOWERPEN
Power Pen Kit
Model #PKPOWERPCL
Power Pencil Kit
Plunger
Guide
Upper Tube
1-7/8''
Clip
Plunger Mechanism
Refill
Diagram C - Turning The Blanks
Upper Blank
Wood
Mandrel
Cap Bushing
Required Accessories:
• 7mm, Long Mandrel.
• 3 Pc. Bushing Set #PKPOWBU.
• 8mm Drill Bit #PKPARK-8MM.
• 8mm Barrel Trimmer #PK-TRIM8 or #PK-TRIMKIT
• 2-part Epoxy Glue, Polyurathane Glue, or Insta-Cure (cyanoacrylate).
Diagram B - Pencil Parts
Plunger
Upper Tube
Guide
1-7/8''
Clip
Lower Blank
Wood
Finished Barrel
Center Bushing
• Turn the wood down flush with the bushings using a lathe chisel and grad-
ual higher grits of sand paper.Final sand both blanks for later finishing.
• Finish the blanks with your choice of polish and waxes. Friction polish and
waxes are available from PSI.
Center
Band Lower Tube
1-7/8''
Sleeve Tip
Pencil Mechanism
7mm Spacer
Bushing
Live Center
Lock Nut
Tip Bushing