Fenwal 35-60 Series Quick Start Manual

Fenwal 35-60 Series Quick Start Manual

Microprocessor-based direct spark ignition control

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SERIES 35-60
24 VAC Microprocessor-Based
Direct Spark Ignition Control
FEATURES
Safe start with DETECT-A-FLAME
technology
Custom pre-purge and inter-purge timings*
Single or three trials for ignition
System diagnostic LED
Flame current test points
Local or remote flame sensing
Automatic reset**
Alarm output (normally closed contact)
APPLICATIONS
Commercial cooking
Gas furnaces
Boilers
Water heaters
Other gas-fired appliances
DESCRIPTION
The 35-60 is a 24 VAC direct spark ignition (DSI) control
designed for use in all types of gas-fired appliances. The control
uses a microprocessor circuit to provide precise, repeatable
timing and operating sequences. On-board diagnostics with LED
output makes troubleshooting easy and ensures safe and
efficient operation.
Export Information (USA)
Jurisdiction: EAR
ECCN: EAR99
Agency Certifications
Recognized under the UL component program, UL
R
372. Software certified to ANSI/UL 1998. UL File
MH8817
Design Certified to ANSI Z21.20,
CAN/CSA C22.2 No. 199-M89
CE Approved to EN 298-2012
Code Compliant to:
AS 4625 - 2008
AS 4622 - 2004
* Pre-purge time cannot exceed inter-purge time on CE
Approved models.
** Automatic reset is not allowed for CE Approved models.
*** EMC emission requirements shall be verified after
incorporation of the burner control system into the end use
appliance.
®
flame sensing
SPECIFICATIONS
Input Power
Input Current
Gas Valve
Operating Temperature
Storage Temperature
Flame Sensitivity
Flame Failure Response
Flame Detector Self-check
Rate
Gas Types
Spark Rate:
Size (LxWxH)
with enclosure
Moisture Resistance
Ingress Protection
Tries for Ignition
Trial for Ignition Periods
Pre-purge and
Inter-purge Timings
1
Control: 18-30 VAC 50/60Hz
(Class 2 transformer)
300 mA @24 VAC with gas valve
relay energized (control only)
2.0A max @ 24 VAC
-40°F to +176°F
(-40°C to +80°C)
-40°F to +185°F
(-40°C to +85°C)
µ
0.7
0.8 seconds maximum
Once per second minimum
Natural, LP, or manufactured
Remote
50/60 sparks/sec
Local
25/30 sparks/sec
5.69 x 3.94 x 1.87 inches
(14.45 x 10.01 x 4.75 cm)
Conformal coated to operate non-
condensing to 95% R.H. Module
should not be exposed to water
Not rated, protection provided by
appliance in which it is installed
One or three try versions available
4, 7, 10, 15 seconds available
0, 15 or 30 seconds available
F-35-60
October 2018
A minimum

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Summary of Contents for Fenwal 35-60 Series

  • Page 1 SERIES 35-60 24 VAC Microprocessor-Based F-35-60 Direct Spark Ignition Control October 2018 FEATURES ® • Safe start with DETECT-A-FLAME flame sensing technology • Custom pre-purge and inter-purge timings* • Single or three trials for ignition • System diagnostic LED • Flame current test points •...
  • Page 2 SEQUENCE OF OPERATION / FLAME Lockout Recovery RECOVERY / SAFETY LOCKOUT Recovery from lockout requires a manual reset by either resetting the thermostat, or removing 24 VAC for a period of 5 seconds. On models with automatic reset, if the thermostat is Start Up - Heat Mode still calling for heat after one hour, then the control will When a call for heat is received from the thermostat supplying...
  • Page 3: Mounting And Wiring

    Wiring and initial operation must be WARNING performed by a qualified service technician. Operation outside specifications could result in Figure 2. Remote Sense failure of the Fenwal product and other equipment with potential for injury to people and WARNING property. Wiring Diagrams - 35-602...
  • Page 4: Troubleshooting Guide

    TROUBLESHOOTING Proper Electrode Location Proper location of electrode assembly is important for optimum Troubleshooting Guide system performance. The electrode assembly should be located so that the tips are inside the flame envelope and about 1/2-inch Symptom Recommended Actions (1.2 cm) above the base of the flame as shown: 1.
  • Page 5 DIMENSIONS Quick Connect Models Figure 4. Standard Enclosure 5.38 [136.53] 5.38 [136.53] .190±.005 .190±.005 4.875 [123.83] 4.875 [123.83] [4.82±.13] [4.82±.13] Remote Flame Sense DIA (2 HOLES) DIA (2 HOLES) (6 Pin) .25 [6.35] .25 [6.35] 1.27 [32.10] 1.27 [32.10] TH/PWR 1.79 [45.44] 1.79 [45.44] 2.53 [64.21]...
  • Page 6: Part Number Configuration

    This document contains technical data subject to the EAR. Fenwal Controls, Kidde-Fenwal Inc. This literature is provided for informational purposes only. 400 Main Street KIDDE-FENWAL, INC. assumes no responsibility for the prod- Ashland, MA 01721 uct’s suitability for a particular application. The product must be Tel: 800-FENWAL-1 properly applied to work correctly.
  • Page 7: Eu Declaration Of Conformity

    BSI Group For copies of the Installation Instructions and the EU DoC, got to www.fenwalcontrols.com, - Document Library - Data sheets. Paul Finn 01 Oct 2018 Kidde-Fenwal, Inc. Ashland, MA USA Paul Finn, Certification Engineer Place of Issue: Date of Issue Name ©...

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