Summary of Contents for Klein Marine Systems, Inc. MA-X VIEW 600
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MA-X V 600 S ONAR YSTEM Operations and Maintenance Manual , Rev. 00 11210097 11 Klein Drive Salem, NH 03079-1249 U.S.A. Tel: (603) 893-6131 Fax: (603) 893-8807 www.KleinMarineSystems.com...
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Pentium are registered trademarks of Intel Corporation. ® Windows is a registered trademark of Microsoft Corporation. ® Kevlar is a registered trademark of the DuPont Company. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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WARNING Klein Marine Systems, Inc. recommends all troubleshooting be done by a trained technician. Some circuits in the Sonar Transceiver and Processing Unit have voltages as high as 240 volts, and some circuits in the sonar towfish have 1500 volts. You should familiarize yourself with the location of these voltages before you attempt any troubleshooting.
The Three Screws Securing the Skid Plate to the Towfish ... . . 4-11 Figure 4-16: Removing the Three Screws Securing the Skid Plate to the Towfish ..4-11 MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
During the warranty period, Seller will repair or, at its option, replace any equipment that proves to be defective. Such repair or replacement is Buyer’s exclusive right and remedy, and our only obligation, with respect to any defective equipment. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Conditions Of Warranty a) Seller’s warranty policy does not apply to equipment which has been subjected to accident, abuse, or misuse, shipping damage, alterations, incorrect and/or non- authorized service or equipment on which the serial number plate has been altered, mutilated or removed. b) A suitable proof of purchase, such as, a paid commercial invoice, an installation certificate signed by Seller or an authorized agent must be made available to Seller or Seller’s authorized servicing agent at the time of the Warranty Service.
In addition, while considerable effort has been made to ensure that the information in this manual is accurate and complete, Klein Marine Systems, Inc. assumes no liability for any errors or omissions. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Software is used only in connection with one KMS Series 3000, UUV-3500, 3900, 4900, 5000, 5000 V2, 5900, HydroChart 3500, HydroChart 5000, D3500TF, or MA-X View 600 Sonar System. You may reproduce and provide authorized copies only of the Software and supporting documentation for each such workstation or network server for this equipment on which the Software is used as permitted hereunder.
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MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Software, and may be amended only in a writing signed by both parties. Preface The MA-X View 600 Sonar System is a towed single beam sonar comprising a towed underwater vehicle and topside equipment. What’s in This Manual...
WARNING Identifies a potential hazard that could cause personal injury or death to yourself or to others. CAUTION Identifies a potential hazard that could be damaging to equipment or could result in the loss of data. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
xviii Customer Service and Technical Support To order spares or replacement parts or for any non-technical questions, contact KMS customer service. For answers to technical questions, contact KMS technical support. Customer service and technical support can be contacted using any of the following means: Mail Klein Marine Systems, Inc.
CHAPTER 1: O VERVIEW The MA-X View 600 Sonar System is a combined side scan and nadir gap-filling, very high resolution, single beam side scan sonar system that is ideally suited for search and recovery (SAR) missions and coastal surveys requiring high accuracy in shallow water environments.
The SP-III TPU is powered from either an AC or DC power source. CAUTION Do not submerge the SP-III TPU in water, as it is not designed for continuous immersion. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Stabilizing fins Safety cable tab Jumper cable Tow bracket Carrying Tail cone handle (4) Port gap-filling transducer Stainless steel housing Port side scan transducer Nose cone Figure 1-1: Towfish...
GPS, and a 1PPS input is provided which inputs 1PPS (one pulse per second) signals from the GPS. This signal is MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Equipment used in conjunction with a NMEA $ZDA message input to add an accurate time stamp to the data. The TPU provides power and downlink commands to the towfish by combining 200 VDC with FSK control signals for transmission over the coaxial conductor in the tow cable.
SP-III TPU to the towfish, and to transmit sonar and sensor data from the towfish to the SP-III TPU. Cable lengths longer than 50 meters are available. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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CHAPTER 2: S PECIFICATIONS This chapter includes the physical and performance specifications for the main components of the MA-X View 600 Sonar System. NOTE Specifications are typical and subject to change without notice. Sonar System 1 port and 1 starboard side scan; 1 port...
39.0 cm (15.6 in.) wide Size: 3.8 cm (1.5 in.) high 30.0 cm (11.8 in.) deep Weight: 3.2 kg (7.0 lb) Windows Operating system: SonarPro Applications software: MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
SonarPro Workstation SonarPro Workstation 8.9 cm (3.5 in.) H Size: 48.3 cm (19.0 in.) W 43.2 cm (17.0 in.) D 22.8 kg (50 lb) Weight: 2U, 19-inch rack mount Chassis type: Intel Pentium Dual Core CPU: 8 GB Memory: SATA hard drive Storage: DVDRW optical drive (2) Ethernet 10/100/1000baseT...
1.156 cm (0.455 in.) Diameter (OD): 2270 kg (5000 lb) Breaking strength: 454 kg (1000 lb) Working load: Operational length: 300 m maximum 600 VDC Voltage rating: MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
CHAPTER 3: S ETUP AND This chapter provides instructions for unpacking the MA-X View 600 Sonar System, connecting its components and a navigation system, and testing the system both on deck and at sea. Descriptions of all the connections and the operator controls and indicators on the SP-III TPU and the Rack Mount TPU are also included.
The Rack Mount TPU and the SonarPro Workstation require 100–125 or 200–250 VAC, 50–60 Hz power to operate. The MA-X View 600 Sonar System is designed to protect against over and under voltage and transient spikes. However, it is always best to check the power source carefully using a voltmeter or oscilloscope before operating the equipment.
3.3.1 Grounding It is important that the MA-X View 600 Sonar System be well grounded to minimize potential hazards to the operator and electrical interference from other equipment. A good ground for the system is a low impedance, well conducted path to sea water.
“Topside System Controls and Indicators” on page 3-15. To disconnect the tow cable: Verify that the SP-III TPU or Rack Mount TPU is switched off and that its power cord is disconnected. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Topside System Connections Grasp the body of each connector at the towfish and gently pull them apart. Do not pull on the cables to separate the connectors. Always hold the body of the connectors. After separating the connectors, put a thin coating of silicone grease on the rubber section of the connector pins.
Topside System Connections DB9 male RS-232 serial port connector that NAV: connects to a shipboard navigation system and inputs NMEA 0183 message sentence formats. The baud rate is 4800. 120/240 VAC: 3-pin bulkhead connector that connects to the AC power source. 4-pin bulkhead connector that connects to a 12 VDC 12 VDC: power source.
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LAN connector TRIG A connector T/F TRIG connector AC INPUT connector TOWFISH connector MAG connector NAV connector DEBUG 1PPS IN connector connector NOTE: Connectors that are not called out are not used or are for factory use only. Figure 3-2: Rack Mount TPU Back Panel...
Connecting the Topside System Components Type N coaxial connector that connects to the TOWFISH: towfish or to the slip rings of the optional winch. IEC type connector that connects to the AC power AC INPUT: source. 3.5.3 SonarPro Workstation Connections All the connections to the SonarPro Workstation are made to connectors on the back panel which is shown in Figure 3-3.
AC INPUT connector ON/OFF switch DVI connector ETHERNET connector (2) and circuit breaker USB connector (4) NOTE: Connectors that are not called out are not used or are available for optional use. Figure 3-3: SonarPro Workstation Back Panel...
3-11 Connecting the Topside System Components For the connector pinouts and pin orientations for each of the connectors on the SP-III TPU side panel, refer to Table 3-3 through Table 3-8. For the connector pinout and orientation of the towfish jumper cable connector, refer to Table 3-2. Table 3-2: Towfish Jumper Cable Connector...
3-13 Connecting the Topside System Components Connect the tow cable to the TOWFISH connector on the SP-III TPU. Connect the AC power cable to the 120/240 VAC connector on the SP-III TPU and to the AC power source, or connect the DC power cable to the 12 VDC connector on the SP-III TPU and to a 12 VDC power source, or both.
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A user supplied BNC-to-BNC cable is required. Connect the TRIG A connector on the Rack Mount TPU to the trigger input of a USBL system. A user supplied BNC-to-BNC cable is required. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
3-15 Topside System Controls and Indicators Topside System Controls and Indicators The SP-III TPU includes controls and indicators on the side panel. The Rack Mount TPU and the SonarPro Workstation include controls and indicators on the front panels. The SonarPro Workstation also has its power switch on the back panel.
TOWFISH indicators STATUS indicators POWER indicator POWER switch EQUALIZATION indicators SYS READY indicator OPTIONS indicators T/F POWER indicator Figure 3-4: Rack Mount TPU Front Panel...
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3-17 Topside System Controls and Indicators Green LED that will flash while the Rack Mount SYS READY: TPU and the towfish are powering up and then remain on when the Rack Mount TPU is ready to link with SonarPro on the SonarPro Workstation. Blue LED that is on when power is being output to T/F POWER: the towfish.
RESET switch: Workstation. System Activation and Test The MA-X View 600 Sonar System should be activated and tested on deck and at sea before starting an actual survey. NOTE Should it be required to change the IP address, edit the startup.ini file or update the software of the SP-III TPU, refer to APPENDIX B: “Configuring and Updating the SP-III TPU”...
HARD DRIVE ACTIVITY indicator ETHERNET indicator POWER ON indicator DVDRW optical drive RESET switch POWER switch USB connector (2) Figure 3-5: SonarPro Workstation Front Panel...
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Also check that motion data are being displayed in the Information window. If a GPS is connected, check that navigation data are being displayed in the Information window. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
3-21 System Activation and Test Select the 50-m range and turn off the high frequency transmitter. Open the MA-X Viewer window to 50 percent and allow the TVG to normalize; it will take about two minutes. Perform a rub test on the port and starboard side scan transducers and the port and starboard gap-filling transducers to confirm that the receiver mode is operating properly.
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Refer to the SonarPro User Manual (P/N 11210093) for instructions on how to operate SonarPro to acquire, display and record sonar data. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Maintenance General Comments Equipment used at sea is subjected to severe environmental and handling conditions. While the MA-X View 600 Sonar System is designed to operate in such conditions, a certain amount of routine maintenance is necessary to ensure trouble free, long term operation.
Follow the instructions in the manufacturer's manual for any necessary cleaning and maintenance of the laptop computer or the SonarPro Workstation. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Disassembling and Reassembling the Towfish Disassembling and Reassembling the Towfish For troubleshooting purposes and for repair, it may be required to remove and replace major components of the towfish. Instructions are provided in the following pages for the disassembly of the towfish and the removal of the towfish electronics chassis and the transducers.
Set the tail cone aside, and then remove the tail cone retaining bolt which is shown in Figure 4-3. Tail cone retaining bolt Tail Cone Removed from the Figure 4-3: Towfish Housing MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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Disassembling and Reassembling the Towfish Using the 8-mm hex key, loosen the nose cone retaining bolt and remove the nose cone. The bolt is accessed from the tip of the nose. Removing the Nose Cone Figure 4-4: Disconnect the two transducer cables.
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Screwing the Tail Cone Retaining Figure 4-7: Bolt into the Forward End Cap MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Disassembling and Reassembling the Towfish Grasp the tail cone retaining bolt and carefully pull the forward end cap out of the towfish housing. Pulling the Forward End Cap out of Figure 4-8: the Towfish Housing Set the forward end cap aside as shown in Figure 4-9.
O-ring surface inside the housing. Lay the electronics chassis Pulling the Electronics Chassis Figure 4-11: on a clean, flat, dry out of the Towfish Housing surface. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Disassembling and Reassembling the Towfish 4.3.2 Reassembling the Towfish To reassemble the towfish: Verify that the O-rings on both the forward and aft end caps are clean and free of dirt or scratches. Also use a lint-free cloth or paper towel to clean the O-ring surfaces inside the towfish housing and apply a light coat of silicone grease to these surfaces.
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Figure 4-14. Locator pin Tighten the nose cone retaining bolt. Aligning the Locator Pin in the Figure 4-14: Nose Cone with the Slot in the Towfish Housing MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
4-11 Disassembling and Reassembling the Towfish 4.3.3 Removing the Skid Plate To remove the skid plate: Locate the three screws securing the skid plate to the towfish. Screws securing skid plate (3) The Three Screws Securing the Figure 4-15: Skid Plate to the Towfish Using the Phillips head screw driver, remove the three screws securing the...
4-13 Disassembling and Reassembling the Towfish 4.3.6 Removing the Gap-filling Transducers To remove the gap-filling transducers: Using the 2.5-mm hex key, remove the seven socket head cap screws securing the gap-filling transducer fairing. Carefully slide the fairing Gap-filling transducer off the gap-filling fairing transducer.
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Removing the Two Socket Head Figure 4-22: Cap Screws Securing the Gap-filling Transducer Bracket to the Towfish MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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4-15 Disassembling and Reassembling the Towfish Using the Phillips head screwdriver, remove the four screws securing the Gap-filling transducer gap-filling transducer bracket mounting block to the bracket and remove the mounting block. Gap-filling transducer mounting block Gap-filling Transducer Bracket Figure 4-23: and Mounting Block Removed Using the 2.5-mm hex key, remove the six socket head...
CHAPTER 5: T ECHNICAL ESCRIPTION This chapter provides an overall technical description of the MA-X View 600 Sonar System towfish, the SP-III TPU and the Rack Mount TPU electronics. This information, which includes block diagrams, printed circuit board descriptions, and chassis photos with callouts, is useful when performing any troubleshooting tasks and when installing optional equipment.
Figure 5-1: The MA-X View 600 Sonar System Towfish Electronics Block Diagram...
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Subsea Telemetry Transmitter board board 12 VDC Power Supply board Control Sensor Transition Interface (CSI) Receiver board Compass board board board 12 VDC Power Filter board Figure 5-2: The MA-X View 600 Sonar System Towfish Electronics Chassis...
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The Receiver board also provides an enable signal that switches on a fixed gain in the preamplifiers. This gain is in addition to the TVG and is operator selectable. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Towfish The Transition board provides the means to connect the Transition board. large gauge wires from the RX PORT and RX STBD bulkhead connectors on the end cap to the Receiver board’s 50 pin ribbon cable and to the Transmitter board’s 3-pin connectors.
The Panel Interconnect board facilitates a simple Panel Interconnect board. mechanical cable interface to the various external connectors in the system. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Rack Mount TPU Rack Mount TPU A block diagram depicting the functional relationships of all of the printed circuit boards in the Rack Mount TPU electronics is shown in Figure 5-5. These boards are located in the Rack Mount TPU electronics chassis as shown in Figure 5-6. The printed circuit boards, along with their corresponding part numbers, are the following: •...
Figure 5-5: The MA-X View 600 Sonar System Rack Mount TPU Electronics Block Diagram...
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CPU board 200V Power Filter board Demultiplexer board 12V Power Filter board 12V Power Supply board Topside Telemetry board High Voltage LED board Power Supply board Figure 5-6: The MA-X View 600 Sonar System Rack Mount TPU Electronics Chassis...
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The LED board contains all of the front panel LED indicators. It LED board. mounts directly to the back of the front panel and connects to the Demultiplexer board over a single cable. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
APPENDIX A: N OTES ON ANDLING ABLES A few methods on how to safely unreel tow cables are provided in this appendix. In addition, how cable kinking can occur is identified along with what can result from this condition. A.1 Unreeling Tow Cable The reel should be revolved and the rope taken off the way it was put on the reel as shown in Figure A-1 for two effective methods.
A cable loop and a cable kink are shown in Figure A-3. At the loop stage no damage will occur if the loop is immediately straightened out before it causes a kink. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Cable Kinking Cable Loop Cable Kink Cable Loop and Kink Figure A-3: A.3.2 Effect of Cable Kinking The effect of kinking is shown in Figure A-4. The cable is permanently damaged Damaged Cable Figure A-4: A.3.3 Result of Cable Kinking The result of cable kinking is that strands and wires are displaced, creating uneven tension which causes excessive wear at the point of the kink.
APPENDIX B: C ONFIGURING AND PDATING SP-III TPU SP-III TPU is configured at the factory. However, should changes be required, configuring and updating the SP-III TPU can be performed using Linux Updater. This program is automatically installed when installing SonarPro 14.0 and can be used to perform the following tasks: •...
The Klein Linux TPU Updater dialog box opens with the current IP address displayed in the text box as shown in Figure B.3. TPU IP Address MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Editing the SP-III TPU Startup File The Klein Linux TPU Updater Dialog Box with Current TPU IP Figure B-3: Address Displayed 8. Enter the new address in the Enter New IP Address text box, and then click Set TPU IP Address A window opens confirming the change: B.3 Editing the SP-III TPU Startup File The startup file for the SP-III TPU is startupCdi3000.ini.
192.168.0.81. The address will already be displayed if it was queried or changed as described in “Querying or Changing the SP-III TPU IP Address” on page B-2. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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Updating the SP-III TPU Software 6. Click Update TPU Software . An dialog box opens that enables file selection. 7. Select and open the update file to download and install. The file is downloaded to the SP-III TPU and installed, and the SP-III TPU software restarts.
APPENDIX C: C OMPASS ALIBRATION This appendix provides the procedure for calibrating the 14106073 MTI3 compass. C.1 Overview In this procedure SonarPro is used to control a calibration procedure once the compass is completely installed in the towfish. The procedure may be performed in the factory or in the field.
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The intent of calibration is to get as close to 1.0 as is possible. This may be affected by the electromagnetic noise environment in which the calibration is performed. MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
Procedure ICCSTAT Result Codes Table C-1: ICCSTAT RESULT Successful calibration Too much disturbance (noise) Not enough data Both 1 and 2 above 17. If the calibration is successful, enter the following command to write the results to the sensor memory: $SI:SMC1$CCS...
APPENDIX D: R IGGING UIDE This appendix includes the towfish rigging guides for a towfish without an optional K-wing depressor and for a towfish with a K-wing I or K-wing II depressor.
APPENDIX E: D RAWINGS This appendix includes the following outline drawings. They are provided for reference purposes. Outline, MA-X View 600 Towfish, Drawing 14606114: Sheets 1 and 2 Outline, Splashproof II and III Drawing 14605270: Outline, Rack Mount TPU Drawing 14605729:...
APPENDIX F:T OWFISH OWING HARACTERISTICS This appendix describes the towing characteristics of the towfish as graphical plots of the towfish depth versus tow cable length for various towfish speeds.
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APPENDIX F Towfish Towing Characteristics MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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APPENDIX F Towfish Towing Characteristics MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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APPENDIX F Towfish Towing Characteristics MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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APPENDIX F Towfish Towing Characteristics MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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F-10 APPENDIX F Towfish Towing Characteristics MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
APPENDIX G: S YSTEM ETUP IAGRAM WITH COUSTIC OSITIONING YSTEM This appendix comprises the system setup diagram shown in Figure G-1 for installations with an acoustic positioning system.
Towfish GLL&VTG and TLL or GGA&VTG and TLL Ethernet port Laptop computer System Setup Diagram with Towfish, Navigation, Acoustic Positioning System, and Figure G-1: Laptop Computer Connections MA-X View 600 Sonar System Operations and Maintenance Manual P/N 11210097, Rev. 00...
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