GIC PR-43 Series Manual

Pid temperature controller

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PID TEMPERATURE
CONTROLLER:
SERIES: PR-43
Dear Customer,
Thank you for purchasing 'PID Temperature Controller from
GIC. To avoid problems & damages, please read leaflet
carefully before operating the unit.

ORDERING INFORMATION:

151G12B (Relay :
5A(NO), 3A(NC), 1C/O
151H12B (SSR Drive :
12VDC, 30mA max
151F12B (Relay
: 10A 1C/O
)

Features:

Highly Accurate Performance.
Luxurious Single 3-digit LED Display.
Wide supply range:110-240VAC (Un),-20 to +10% of Un.
Front keypad with 4 keys.
Thermocouple (J & K)/RTD 3-wire (Pt-100) sensor inputs.
Auto tune PID indication.
Control Modes: PID, ON-OFF Asymmetric, ON-OFF
Symmetric.
°C & °F temperature unit selectable
Control Output: Relay & SSR Drive (Individual products)
Connection Diagram:
151G12B/151F12B
151H12B
OP1
L
NC
NO
P
N
L
-
+
+
5
4
3
2
1
5
6
6
14
7
7
13
8
9 10 11 12
8
TC/mV
Pt-100
Mechanical Dimensions (in mm):
GRID RING
GASKET
CASING
44.5
91.5
107.4
BACK PLATE_WITH TERMINAL
Terminal Details:
Ø4......5.0mm
Combi Head Bit./Flat
AWG
BACK VIEW
Caution:
Installation should be done by skilled person only.
When extending the thermocouple lead wires, always use
thermocouple compensation wires for wiring.
For RTD sensor, use a wiring material with a small lead
resistance (5Ω max per line) & no resistance differentials
among 3 wires.
Product should be cleaned regularly to avoid blockage of
ventilating parts.
Clean the product with a clean soft cloth. Do not use
isopropyl alcohol or any other cleaning agent.
Use of contactors is recommended if load exceeds the
contact rating. Please see Inductive load category.
For Thermocouple (J & K): To make output ON ensure
that, CJC setting is ON.
When replacing the sensor, please turn OFF the power.
Note:
Product innovation being a continuous process, we reserve
the right to alter specifications without any prior notice.
User is recommended to ensure the suitability of the
product for the intended application
In case of complaint, contact us on 020 - 30680011 or E-mail us

Technical Specifications:

Supply Characteristics:

Supply Voltage (Un)
Supply Tolerance
Supply Frequency
Power Consumption
Reset Time

Functional Characteristics:

Menu Password
Sensor Inputs (IEC)
)
)
Sensor Measurement
Range
RoHS
Resolution
Measurement
Accuracy
Temperature Unit
Signal Sampling Time
Front Keypad
Key de-bounce time

Control output

Relay Output Characteristics: (151G12B/151F12B)
Contact Arrangement
Contact Rating
Contact Material
Utilization Category
(AC-15)
Switching Frequency
Electrical Life
Mechanical Life
OP1
N
-
SSR Output Characteristics: (151H12B)
4
3
2
1
Output Voltage
Load Current
Series Resistance
14
LED Indications:
13
OP1 (Red LED)
9 10 11 12
STATUS (Red LED)
TC/mV
'°F' (Red LED)
Pt-100

Environmental Characteristics:

Operating Temperature
Storage Temperature
Operating Humidity
Operating Altitude
PANEL CUTOUT
Pollution Degree
Degree of Protection
45
Enclosure
Other Characteristics:
Mounting
Weight (Un-Packed)
45
Operating Position
RECOMMENDED PANEL CUTOUT
45 mmX 45 mm +/- 1.0 mm

EMI/EMC Compliance:

Harmonic Current
Emission
0.5 N.m (4.4lb.in) to
0.7N.m (6.2lb.in)
Voltage Flicker
2
2 x 2.5 mm
Solid / Standard Wire
ESD
20 to 12
Radiated Susceptibility
Electrical Fast Transients
(Power Ports)
Surge
Conducted Susceptibility
Power Frequency
Magnetic Field
Voltage Dips/Interruption
Conducted & Radiated
Emission
Product Standard

Safety Compliance:

Dielectric Strength
(Input & Output)
Impulse
(Input & Output)
Single Fault
Insulation Resistance
Leakage Current
Environmental Compliance:
Cold Heat
Dry Heat
Vibration
Repetitive Shock
Non-Repetitive Shock
o'service@gicindia.com'
151G12B 151F12B
151H12B
110 - 240 VAC/DC
-20% to +10% of Un
50/60 Hz
8 VA @ 265 VAC
50 to 500 ms
Password 60(Default Disabled)
Thermocouple (J & K)
RTD (Pt-100, 3-wire)
TC (J-type):
-5 to 750°C OR 23 to 999°F
TC (K-type):
-20 to 850°C OR -4 to 999°F
RTD (Pt-100):
-100 to 650°C OR -148 to 999°F
1°c Fixed
+/-0.5% of full scale
°C/°F selectable
2 ms
4 Keys as ESC (
), DOWN (
)
UP (
), ENTER (
)
≥ 40 ms
Sbr
Sensor open/Break error
ovr
Over range error
unr
Under range error
eat
Error in Auto-tuning
nat
Auto-tuning not finished
within 10 hour
Relay
SSR Drive
Relay
1 C/O (SPDT)
5A(NO),
10A RES.
3A(NC),
@250VAC
RES. @
/30VDC
250VAC/
30VDC
AgNi
Ue Rated Voltage (V) : 120 / 240
Ie Rated Current (A) : 3.0 / 1.5
1800 Operations/Hour
1,00,000 Operations
5,000,000 Operations
12 VDC (13.82 V Max.)
30 mA (Max)
270 Ω (Internal)
ON
Relay output ON
Blink
ON
PV Value is ±3°C of SP
ON
Display '°F' value
OFF
Display '°C' value
0 to 50 °c
-20 to 60 °c
5 to 80 % RH (Non-Condensing)
2000 m (max)
II
IP 20: Terminal & Enclosure
IP 40: Front Facial
Flame Retardant (UL 94 V-0)
'48 x 48' mm Panel Mounting
120 gm
Horizontal (Readable)
IEC 61000-3-2 (Class A)
IEC 61000-3-3 (Class A)
IEC 61000-4-2 (Level II)
IEC 61000-4-3 (Level III)
IEC 61000-4-4 (Level IV)
IEC 61000-4-5 (Level IV)
IEC 61000-4-6 (Level III)
IEC 61000-4-8 (Class 4)
IEC 61000-4-11
CISPR 14-1 (Class A)
IEC 61326-1
IEC 60974-5-1 (2 kV)
IEC 60974-5-1 (Level IV)
IEC 61010-1
UL 508 (>50 kΩ)
UL 508 (< 3.5 mA)
IEC 60068-2-1
IEC 60068-2-2
IEC 60068-2-6 (5g)
IEC 60068-2-27 (40g, 6ms)
IEC 60068-2-27 (30g, 15ms)
Front Facia:
PR - 43
GIC
888
STATUS
OP1
1. Displays the 'Process Value' & 'Menu'.
2.
: "ESC" key (
Press for >2 sec to view set point).
3.
: Scroll "DOWN" key.
4.
: Scroll up key
(Press for >2sec to view controller output).
5.
: "Enter" key(Press
2sec for to view menu).
6. OP1: LED indication for relay output.
7. STATUS: LED indication for Auto tuning ON &
if PV value is ±3°C of SP.
8. '°F': This LED indicates '°F' unit setting.
9.
+
: press "ESC" key for 2 sec to view SP then
simultaneously press "DOWN" key to decrement SP value.
And release the "ESC" key to set the New SP value.
10.
:
press "ESC" key for 2 sec to view SP then
+
simultaneously press Up key to increment SP value.
And release the "ESC" key to set the New SP value.

Mode Functionality:

ON/OFF Control: Parameters regarding ON/OFF control
are listed in group "rEg". This type of control can be set by
programming parameter "con"= OnS for ON-OFF action
with symmetric hysteresis OR OnA for ON-OFF action with
asymmetric hysteresis. It drives the output programmed
as coP [in 0p1], depending on the measured temperature
value, on set point, function mode (Fun) and on the
hysteresis (Hys).
In case of reverse action i.e. HEAT being set on par.
"FUn" in "rEg" menu, the controller activates the output
when the process value "PV" goes below [SP-HYS]. It
deactivates the output when the PV goes above "SP+HYS"
in case of symmetric ON-OFF control and above "SP" in
case of Asymmetric ON-OFF control. Similarly in case of
direct action i.e. COOL being set on par. "Fun", the controller
activates the output when the process value "PV" goes
below 'sP-Hys' & deactivates the output when "PV" goes
above 'sP+Hys' in case of symmetric ON-OFF control &
"SP" in case of Asymmetric ON-OFF control.
0nA - HEAT
OFF
OFF
0ns - HEAT
PID Control: Parameters regarding PID control are listed
in group "rEg". This type of control can be set by
programming parameter "con"= PID for PID action.
A PID controller depending upon the effective setpoint"SP",
function "fun" and on the instrument's PID algorithm the
control output is calculated. The PID control algorithm
foresees the setting of following parameter:
pb: Proportional band, rs: Manual reset,int: integral Time,
der: derivative Time
Proportional band (Pb) is the area around set point
where controller is actually controlling the process; output
is at some level other than 100 or 0%. 'Pb' is expressed in
terms of 'ºc/ºF'. If controlling is not Satisfactory by using
default 'Pb' value, following adjustment can be done in 'Pb'.
Parameter
Problem Occured
Proportional
PV not reach SP/Slow response
Band (Pb)
High overshoot or Oscillations
Cycle time (Ct): Also known as duty cycle; Total length of
time for controller to complete one ON/OFF cycle.
E.g.: If Ct=20 sec, TON=10 sec & TOFF=10 sec, then it
represents a 50 % power output. In this case, controller will
cycle ON & OFF while within the set proportional band 'Pb'.
Manual reset(rs): Manual reset is not visible for On-OFF if
"int" value is not equal to zero. when "int" value is equal to
zero then manual reset(rs) is visible for PID.
Integral time (int): this value is in minute, not visible for
On-OFF control.
Derivative time (der): this value is in seconds, not visible
for On-OFF control.
Rate (rte) & Offset (oft): Product can be re-calibrated
according to application needs, by using par. "oFt" and "rte".
If "rte" = 1.00, then using par "oFt", it is possible to set
positive or negative offset that is simply added to the value
read by the probe.
If the offset set is not to be constant for all measurements,
it is possible to operate the calibration on any of two points.
In this case, in order to decide which values to program on
par. "oFt" and "rte", the following formulae must be applied:
"rte" = (y2-y1)/(x2-x1)
"oFt" = y2 - rate*x2
°F
OFF
OFF
0nA - COOL
OFF
OFF
0ns - COOL
Adjustment
Decrease 'Pb'
Increase 'Pb'
15LL002_05

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Summary of Contents for GIC PR-43 Series

  • Page 1 Supply Frequency 50/60 Hz Thank you for purchasing ‘PID Temperature Controller from Power Consumption 8 VA @ 265 VAC GIC. To avoid problems & damages, please read leaflet Reset Time 50 to 500 ms carefully before operating the unit. °F...
  • Page 2 Frequently Asked Questions (FAQ’s): Functional Parameters: Where, y1 = Measured temperature 1 Parameter Description Default Q.1: Which parameters can affect the product accuracy? x1 = temperature displayed by instrument Product Version: A.1: a. Check whether the correct sensor input is selected on y2 = Measured temperature 2 PID Controller product (Check 'SEn' parameter in 'InP' menu)

This manual is also suitable for:

151g12b151f12b151h12b

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