GIC PR-43 Series Quick Start Manual

TEMPERATURE CONTROLLER:
ON-OFF/PROPORTIONAL
SERIES: PR-43
Dear Customer,
Thank you for purchasing 'Temperature Controller: ON-OFF
/Proportional' from GIC. To avoid problems & damages, please
read leaflet carefully before operating the unit. In case of
complaint please contact our customer support number.
ORDERING INFORMATION:
151G11B (Relay : 5A(NO), 3A(NC), 1C/O)
151H11B (SSR Drive: 12VDC, 30mA max)
151F11B (Relay: 10A 1C/O )
Features:
Highly Accurate Performance.
Luxurious Single 3-digit LED Display.
Wide supply range:110-240VAC (Un),-20 to +10% of Un.
Front keypad with 4 keys.
Thermocouple (J & K)/RTD 3-wire (Pt-100) sensor inputs.
Control Modes:Proportional, ON-OFF
Asymmetric, ON-OFF Symmetric.
°C & °F temperature unit selectable
Control Output: Relay & SSR Drive (Individual products)
Connection Diagram:
151G11B/151F11B
OP1
L
N NC NO P
-
+
+
5 4 3 2 1
6
14 6
7
13 7
8 9 10 11 12
8
TC/mV
Pt-100
Mechanical Dimensions (in mm):
GRID RING
GASKET
CASING
44.5
91.5
107.4
BACK PLATE_WITH TERMINAL
BACK VIEW
Caution:
Installation should be done by skilled person only.
When extending the thermocouple lead wires, always use
thermocouple compensation wires for wiring.
For RTD sensor, use a wiring material with a small lead
resistance (5Ω max per line) & no resistance differentials
among 3 wires.
Product should be cleaned regularly to avoid blockage of
ventilating parts.
Clean the product with a clean soft cloth. Do not use
isopropyl alcohol or any other cleaning agent.
Use of contactors is recommended if load exceeds the
contact rating. Please see Inductive load category.
For Thermocouple (J & K): To make output ON ensure that,
CJC setting is ON.
When replacing the sensor, please turn OFF the power.
Note:
Product innovation being a continuous process, we reserve
the right to alter specifications without any prior notice.
User is recommended to ensure the suitability of the
product for the intended application
In case of complaint, contact us on 020 - 30680011 or E-mail us
Technical Specifications:
Supply Characteristics:
Supply Voltage (Un)
Supply Tolerance
Supply Frequency
Power Consumption
Reset Time
Functional Characteristics:
Menu Password
Sensor Inputs (IEC)
Sensor Measurement
Range
Resolution
RoHS
Measurement
Accuracy
Temperature Unit
Signal Sampling Time
Front Keypad
Key de-bounce time
Error Indications
Control output
Relay Output Characteristics: (151G11B/151F11B )
Contact Arrangement
Contact Rating
Contact Material
Utilization Category
(AC-15)
Switching Frequency
Electrical Life
Mechanical Life
SSR Output Characteristics: (151H11B)
Output Voltage
151H11B
Load Current
Series Resistance
LED Indications:
N
L OP1
OP1 (Red LED)
-
'°F' (Red LED)
5 4 3 2 1
'°F' (Red LED)
Environmental Characteristics:
14
Operating Temperature
Storage Temperature
13
Operating Humidity
Operating Altitude
9 10 11 12
Pollution Degree
TC/mV
Degree of Protection
Enclosure
Pt-100
Other Characteristics:
Mounting
Weight (Un-Packed)
Operating Position
EMI/EMC Compliance:
PANEL CUTOUT
Harmonic Current
Emission
Voltage Flicker
45
ESD
Radiated Susceptibility
Electrical Fast Transients
45
RECOMMENDED PANEL CUTOUT
(Power Ports)
45 mmX 45 mm +/- 1.0 mm
Surge
Terminal Details: Conducted Susceptibility
0.5 N.m (4.4 Lb.in) to
Power Frequency
0.7 N.m (6.2Lb.in)
4.....5.0mm
Magnetic Field
Combi head Bit./Flat
2 x 2.5mm
Solid /Standard wire Voltage Dips/Interruption
20 to 12
Conducted & Radiated
Emission
Product Standard
Safety Compliance:
Dielectric Strength
(Input & Output)
Impulse
(Input & Output)
Single Fault
Insulation Resistance
Leakage Current
Environmental Compliance:
Cold Heat
Dry Heat
Vibration
Repetitive Shock
Non-Repetitive Shock
o'service@gicindia.com'
151G11B 151F11B 151H11B
110 - 240 VAC/DC
-20% to +10% of Un
50/60 Hz
6 VA @ 265 VAC
50 to 500 ms
Password 60(Default Disabled)
Thermocouple (J & K)
RTD (Pt-100, 3-wire)
TC (J-type):
-5 to 750°C OR 23 to 999°F
TC (K-type):
-20 to 850°C OR -4 to 999°F
RTD (Pt-100):
-100 to 650°C OR -148 to 999°F
1°C Fixed
+/-0.5% of full scale
°C/°F selectable
2 ms
4 Keys as ESC ( ), DOWN ( )
UP ( ), ENTER ( )
≥ 40 ms
Sbr Sensor open/Break error
ovr
Over range error
unr
Under range error
Relay Relay SSR Drive
1 C/O (SPDT)
5A(NO),
10A RES. @
3A(NC), RES.
250VAC/
@ 250VAC/ 30VDC
30VDC
AgNi
Ue Rated Voltage (V) : 120 / 240
Ie Rated Current (A) : 3.0 / 1.5
1800 Operations/Hour
1,00,000 Operations
5,000,000 Operations
12 VDC (13.82 V Max.)
30 mA (Max)
270 Ω (Internal)
ON Relay output ON
ON Display '°F' value
OFF Display '°C' value
0 to 50 °C
-20 to 60 °C
5 to 80 % RH (Non-Condensing)
2000 m (max)
II
IP 20: Terminal & Enclosure
IP 40: Front Facial
Flame Retardant (UL 94-V0)
'48 x 48' mm Panel Mounting
120 gm
Horizontal (Readable)
IEC 61000-3-2 (Class A)
IEC 61000-3-3 (Class A)
IEC 61000-4-2 (Level II)
IEC 61000-4-3 (Level III)
IEC 61000-4-4 (Level IV)
IEC 61000-4-5 (Level IV)
IEC 61000-4-6 (Level III)
IEC 61000-4-8 (Class 4)
IEC 61000-4-11
CISPR 14-1 (Class A)
IEC 61326-1
IEC 60974-5-1 (2 kV)
IEC 60974-5-1 (Level IV)
IEC 61010-1
UL 508 (>50 kΩ)
UL 508 (< 3.5 mA)
IEC 60068-2-1
IEC 60068-2-2
IEC 60068-2-6 (5g)
IEC 60068-2-27 (40g, 6ms)
IEC 60068-2-27 (30g, 15ms)
Front Facia:
PR - 43
GIC
888
OP1
1. Displays the 'Process Value' & 'Menu'.
2. :" ESC" key ( Press for >2 sec to view set point).
3. : Scroll "Down" key.
4. : Scroll "UP" key
(Press for >2sec to view controller output).
(Press 2sec for to view menu).
5. : " Enter" key.
6. Op1 : LED indication for relay output.
7. '°F' : This LED indicates '°F' unit setting.
8. + : Press "ESC" key for 2 sec to view SP then
simultaneously press "DOWN" key to decrement SP value.
And release the "ESC" key to set the New SP value.
+
9. : P ress "ESC" key for 2 sec to view SP then
simultaneously press "UP"key to increment SP value.
And release the "ESC" key to set the New SP value.
Mode Functionality:
ON/OFF Control: Parameters regarding ON/OFF control are
listed in group "rEg". This type of control can be set by
programming parameter "Con"= OnS for ON-OFF action with
symmetric hysteresis OR OnA for ON-OFF action with
asymmetric hysteresis. It drives the output programmed as
coP [in 0p1], depending on the measured temperature value,
on set point, function mode (Fun) and on the hysteresis (Hys).
In case of reverse action i.e. Het (HEAT)being set on par. "FUn"
in "rEg" menu, the controller activates the output when the
process value "PV" goes below [SP-HYS]. It deactivates the
output when the PV goes above "SP+HYS" in case of
symmetric ON-OFF control and above "SP" in case of
Asymmetric ON-OFF control. Similarly in case of direct action
i.e. CoL (COOL)being set on par. "Fun", the controller activates
the output when the process value "PV" goes below 'sP-Hys' &
deactivates the output when "PV" goes above
case of symmetric ON-OFF control & "SP" in
Asymmetric ON-OFF control.
0nA - HEAT
OFF OFF
0ns - HEAT
Proportional Control: Parameters regarding proportional
control are listed in group "rEg". This type of control can be set
by programming parameter "Con"= P for proportional action.
A proportional controller decreases average power supplied to
the Heater/Cooler as temperature approaches setpoint. This
has effect of slowing down heater/Cooler so that it will not
overshoot the setpoint, but will approach setpoint & maintain
a stable temperature. This proportional action can be
accomplished by turning the output ON & OFF for short time
intervals. This "time proportioning" varies the ratio of "ON"
time to "OFF" time to control the temperature. Proportional
action occurs within a "Proportional Band (Pb)" around the
setpoint temperature. Outside this band, the controller
functions as an ON-OFF unit, with the output either fully on
(below 'Pb') or fully OFF (above 'Pb').
Proportional band (Pb) is the area around set point
where controller is actually controlling the process; output
is at some level other than 100 or 0%. 'Pb' is expressed in
terms of 'ºC/ºF'. If controlling is not Satisfactory by using
default 'Pb' value, following adjustment can be done in 'Pb'.
Parameter Problem Occured
Proportional
PV not reach SP/Slow response
Band (Pb)
High overshoot or Oscillations
Cycle time (Ct): Also known as duty cycle; Total length of
time for controller to complete one ON/OFF cycle.
E.g.: If Ct=20 sec, TON=10 sec & TOFF=10 sec, then it
represents a 50 % power output. In this case, controller will
cycle ON & OFF while within the set proportional band 'Pb'.
Rate (rte) & Offset (Oft): Product can be re-calibrated
according to application needs, by using par. "OFt" and "rte".
If "rte" = 1.00, then using par "OFt", it is possible to set
positive or negative offset that is simply added to the value
read by the probe.
If the offset set is not to be constant for all measurements, it
is possible to operate the calibration on any of two points. In
this case, in order to decide which values to program on par.
"OFt" and "rte", the following formulae must be applied:
"rte" = (y2-y1)/(x2-x1)
"OFt" = y2 - rte*x2
Where,
y1 = Measured temperature 1
x1 = temperature displayed by instrument
y2 = Measured temperature 2
x2 = temperature displayed by instrument.
The instrument thus visualizes the temperature as:
y = x * "rte" + "OFt"
where y = displayed value and x = measured value.
Cold Junction Compensation (CJC): The cold junction, or
reference junction, is the one
thermocouple to the product. The product itself measures the
cold junction temperature and adds it to the temperature
differences measured from the thermocouple. CJC allows
product to convert temperature differences to actual
temperature. For compensation, CJC should kept 'ON' when
thermocouple (J & K) is connected as a sensor.
NOTE: For Pt100 sensor CJC option is not visible in REG
menu.
°F
'sP+Hys' in
case of
OFF OFF
0nA - COOL
OFF OFF
0ns - COOL
Adjustment
Decrease 'Pb'
Increase 'Pb'
that connects the
15LL001_07