GIC PR-69 Series Instructions Manual
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GIC PR-69 Series Instructions Manual

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SERIES: PR-69
TEMPERATURE CONTROLLER
 
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Summary of Contents for GIC PR-69 Series

  • Page 1 SERIES: PR-69 TEMPERATURE CONTROLLER   1   ...
  • Page 2 INDEX CATALOG DESCRIPTION FEATURES FRONT FACIA PRODUCT DESCRIPTION DIMENSIONS TECHNICAL SPECIFICATIONS EMC, SAFETY & ENVIRONMENTAL MEASUREMENT DISPLAY 10. ACTIVE SET POINT SELECTION 11. CONTROL STATES 11.1 AUTO MATIC CONTROL (AUTO) 11.2 CONTROL OFF (OFF) 11.3 BUMPLESS MANUAL/OPEN LOOP CONTROL 12. CONTROL ACTIONS 12.1 ON/OFF CONTROL 12.2 NEUTRAL ZONE ON/OFF CONTROL (nr) 12.3 PID CONTROL...
  • Page 3 1.0 CATALOG DESCRIPTION : Cat No: 151A12B Description: Single acting PID controller with two relay and one SSR driving output Cat No: 151B12B Description: Single acting PID controller with one relay, one analog and one SSR driving Output Cat No: 151C12B Description: Single acting PID controller with two relay and one analog output Cat No: 151D12B Description: Single acting PID controller with three relay output...
  • Page 4 Cat. Nos.: 151A12B, 151B12B, 151C12B, 151D12B: • Control modes: ON-OFF symmetric, ON-OFF Asymmetric, Single acting PID control. • Two set point storage. • SSR driving with short circuit protection. Cat. Nos.: 151A13B1, 151B13B1, 151C13B1, 151D13B1: • Control modes: ON-OFF Symmetric, ON-OFF Asymmetric, Neutral zone ON-OFF, Single/Dual acting PID control.
  • Page 5 5.0 DIMENSIONS: (in mm)
  • Page 6 Please refer pg. 71 to pg. 74 for connection diagrams. 6.0 TECHANICAL SPECIFICATIONS: Supply Voltage 110-240 VAC , -20% to +10%, 50-60 Hz Power Consumption 8 VA Temperature Sensors J, K, E, S, B, R, Thermocouple, RTD (Pt-100,3 wire compensation), mV signals (0-50 mV,0-60 mV , 12-60 mV) Measurement Range Sensor J: 0 to 700°c/32 to 1292°F...
  • Page 7 Keypad 4-Keys: UP, DN, Enter, Configurable. 1,4,5,8 oP1 rating # SPST, 8 A, 240 VAC / 28 VDC 2,3,6,7 oP1 rating # 4-20 mV / 0-10 VDC OP2 rating SPST, 5 A, 240 VAC / 28 VDC 1,2,5,6 oP3 rating # 12V, 24mA DC 3,4,7,8 oP3 rating #...
  • Page 8 7. EMC, SAFETY, ENVIRONMENTAL: Product standard IEC 61326 Ed.1 (2005-12) IEC 61000-4-2 (2001-04) Level II Radiated Susceptibility IEC 61000-4-3 Ed. 1.2 (2001-04) Level III Electrical Fast Transients IEC 61000-4-4 Ed. 2.0 (2004-07) Level IV Surge IEC 61000-4-5 Ed. 2.0 (2005-11)Level IV Conducted Susceptibility IEC 61000-4-6 Ed.2.2 (2006-05) Level III Voltage Dips and Interruptions...
  • Page 9 151A13B1 Sensor RS485 Supply 2 kV 4 kV 2 kV 2 kV 2 kV Sensor 4 kV 2 kV 4 kV 4 kV 4 kV 2 kV 2 kV 151B13B1 Sensor RS485 Supply 2 kV 2 kV 2 kV 2 kV 2 kV Sensor 2 kV...
  • Page 10 Dry Heat IEC 60068-2-2 Ed. 5.0 (2007-07) Vibration IEC 60068-2-6 Ed. 7.0 (2007-12) 5 g Repetitive Shock IEC 60068-2-27 Ed. 4.0 (2008-02), 40g, 6ms Non-Repetitive Shock IEC 60068-2-27 Ed. 4.0 (2008-02), 30g, 15ms 8.0 MEASUREMENT: Parameters for this are included in the group “InP”. Inputs accepted are Thermocouples (J, K, E, S, B, R) mv Signals (0-50) mV, (0-60) mV, (12-60) Pt100.Recommendation is to switch OFF and ON the instrument when these parameters are modified, to obtain a correct measurement.
  • Page 11 10.0 ACTIVE SET POINT SELECTION: For catalog no.: 151A13B1, 151B13B1, 151C13B1, 151D13B1 This instrument allows pre-programming of up to 4 different set points (“sP1”, “sP2”, “sP3”, “sP4”) and then selection of which one must be active. The maximum number of set points is determined by Par.
  • Page 12 12.1 ON/OFF CONTROL: All the parameters regarding ON/OFF control are listed in group “rEg”. This type of control can be set by programming par. “cont”= onFs for ON-OFF action with symmetric hysteresis OR onFA for ON-OFF action with asymmetric hysteresis. It drives the output 5, 6, 7, 8 programmed as coP [selected by par.
  • Page 13 hysteresis "hEst", the control functions works on programmed outputs. The controller activates the output configured as heater when process value goes below [sP-hEst] and deactivates it once the Pv reaches sP. Further it activates the output configured on cooler when process value goes above [sP+hEst]. The cooler output is deactivated when Pv reaches sP again.
  • Page 14 5,6,7,8 12.3.1 Double Acting PID CONTROL (# All the parameters referring to PID control are listed in the group “rEg”. The double action PID control is used to control processes where there is an element which causes a positive increase in temperature (ex. Heating) and an element which causes a decrease in temperature (cooling).
  • Page 15 7. Switch OFF the instrument power and then switch it ON to start tuning if “Auto” is set as “1” or “2” or by pressing config. key programmed as “stAt”. Flashing LED AT indicates the activation of Auto-tunning function. To start the auto tune following condition needs to satisfy: if “Func“...
  • Page 16 14.2 Holdback (hbck): 14.2.0 Holdback In Ramp: While in ramp mode if the difference between SP and PV value goes beyond Holdback value, the SP ramping stops and it is held on the given value as long as PV < (SP-hbck) OR PV >...
  • Page 17 4.Deviation low ( “dELo” on display): Alarm is activated if PV goes below (Effective Set Point - A1th) and is deactivated when it goes above (Effective Set Point–A1th + A1hy). 5.Deviation high(“dEhi” on display): Alarm activated when PV goes above Effective Set Point +A1th) and is deactivated When it goes below (Effective Set Point + A1th-A1hy).
  • Page 18 17.0 PROGRAMMING: Follow given procedure to program the device: 1. Press key ‘E’ to enter menus. ‘PV’ display shows “codE”, which is blinking and ‘SV’ display shows “0”. 2. Enter code as “69” using ‘UP’ key. Press key ‘E’ to enter into menu. If wrong code is entered, then the device exits from programming mode.
  • Page 19 EFSP Effective Set point. 5,6,7,8 Range# : 1 to nsP 1,2,3,4 Range# : 1 to 2 default: 1 Set Point 1 Range: sPLL to sPhL default: 0 Set Point 1 Range: SpLL to SphL default: 0 SP3#5,6,7,8 Set Point 3 Range: sPLL to sPhL default: 0 SP4#5,6,7,8...
  • Page 20 J/E thermocouple & Pt 100:0 to 1, Analog signals: 0 to 3 default: 0 unIt Temperature measurement unit Range: C or default: °C 2,3,6,7 rFSh# Analog signal output update rate Range: 150 to 5000 ms default: 150 ms 2,3,6,7 PvLo# Process variable low Range:-1999 to Pvhi Corresponds to 4 mA/0 V,...
  • Page 21 oP1 # Output 1 to act as: Range: 1. coP: Controller output 2. tEmP: Temperature re-transmitted output 3.EsP: Effective Set Point re-transmitted output default: tEmP 1,4,5,8 oP1# Output 1 to act as: Range: 1.coP: Controller output 2.A1no:Alarm 1 normally open 3.A1nc:Alarm 1 normally closed 4.A2no: Alarm 2 normally open 5.A2nc: Alarm 2 normally closed...
  • Page 22 A1Fn Alarm 1 function: +1: Acknowledge alarm +2: Delayed alarm +4: Latch alarm +8: No alarm at power on +16: No alarm at set-point change Range: 0-31 default: 0 A1Lo Alarm 1 low level Range: -1999 to A1th default: -1999 A1th Alarm 1 Threshold Range: A1Lo to A1Hi...
  • Page 23 AUto Auto tuning: Range: oFF: auto tuning off 1: auto tuning at every power on 2: auto tuning at first power on 3: Start manually 4: auto tune at every set point change default: 2 Proportional band Range: 0 to 9999 default: 10 Integral time Range: OFF to 9999 s...
  • Page 24 default: Inf 5,6,7,8 rmP2# Ramp 2 Range: 0.00 to 99.99 - Inf unit/min default: Inf 5,6,7,8 Sok2# Soak 2 Range: 0.00 to 99.59 - Inf hh:mm default: Inf 5,6,7,8 rmP3# Ramp 3 Range: 0.00 to 99.99- Inf unit/min default: Inf 5,6,7,8 Sok3# Soak 3...
  • Page 25 5.sLsP: select active Set point 6.chsP:Change Set point when on main screen 5,6,7,8 7.rsEt# :To Reset and restart the remp profile 8.noFc: No function default :noFc dISP Display configure: Range: 1.SP: Displays active Set point on the lower display. 2.co:Displays controller output on the lower display 5,6,7,8 3.EFSP #...
  • Page 26 20.0 MODBUS: Pr-69 has adopted widely used MODBUS RTU protocol. The MODBUS RTU communication functions implemented in PR69 series are: function 3–Read holding variables (read); function 6-preset one word (write). These functions allow the supervisory program to read and modify any data of the controller. The communication is based on messages sent by the master station (host) to the slave stations (PR69) and vice versa.
  • Page 27 3.2 Function 6 - one word write. The request has the following frame: Slave Byte 0 Number Byte 1 Word Address Byte 2 Byte 3 Value to Write Byte 4 Byte 5 Byte 6 Byte 7 3.3 The exception reply An exception reply is given when the request is formally correct, but cannot be satisfied standing particular situations;...
  • Page 28 21. MODBUS QUERIES: 1.Variable - Pv Description: Process Variable Data type: Signed short Range: -1999 to 9999 Decimal dependence: dP READ/WRITE: Read Address (in HEX) : 1001 2. Variable - coP Description: Control Output Data type: Signed short Range: -100 to 100 Decimal dependence:1 READ/WRITE: Read Address (in HEX): 1002...
  • Page 29 7. Variable – SP Description: Effective set point Data type: Signed short Range: sPLL to sPHL Decimal dependence: dP READ/WRITE: Read Address (in HEX): 1004 8. Variable - StAt Description: Regulator status Data type: Unsigned short Range: OFF - 0, Manual - 1, Decimal dependence: No READ/WRITE: Read AUTO SYM ON/OFF-2, AUTO ASYM ON/OFF-3,...
  • Page 30 12. Variable - Aout# Description: Value Transmitted on Analog output Data type: Unsigned short Range: 3 to 21 or 0-10 Decimal dependence: No READ/WRITE: Read Address (in HEX):1009 1. Variable - SPLL Description: Set point low Data type: Signed short : ‘...
  • Page 31 6. Variable - SP2 Description: Set point 2 Data type: Signed short Range: spLL to sphL Decimal dependence: dP READ/WRITE: Read/Write Address (in HEX): 2006 7. Variable - SP3 Description: Set point 3 Data type: Signed short Range: spLL to sphL Decimal dependence: dP READ/WRITE: Read/Write Address (in HEX): 2007...
  • Page 32 3. Variable - ISch Description: Analog input high Data type: Signed short Range: IscL to 9999 Decimal dependence: dP READ/WRITE: Read/Write Address (in HEX): 200B 4. Variable - rAtE Description: Measurement Rate Data type: Signed short Range: 0.001 to 2.000 Decimal dependence: dP READ/WRITE: Read/Write Address (in HEX): 200C...
  • Page 33 Data type: Unsigned short Range: 150 to 5000 Decimal dependence: No READ/WRITE: Read/Write Address (in HEX): 2011 10. Variable - PvLo# Description: Process value/Set point low value for analog output according to value defined on oP1. Data type: Signed short Range: -1999 to Pvhi Decimal dependence: dP, READ/WRITE: Read/Write...
  • Page 34 READ/WRITE: Read/Write Address (in HEX): 2016 2. Variable - o1cF# Description: Output 1 Config Data type: Unsigned short Range: 0: I_oP, 1: V_oP Decimal dependence: No READ/WRITE: Read/Write Address (in HEX):2017 3. Variable - oP1# Description:Output1 act on Data type: Unsigned short Range: 0: coP, 1: temp Decimal dependence: No READ/WRITE: Read/Write...
  • Page 35 8. Variable - brkt Description: Loop Break time Data type: Unsigned short Range: 0 to 9999 Decimal dependence: No READ/WRITE: Read/Write Address (in HEX): 201C Alarms Types : 1. Variable - A1tY Description: Alarm 1 type Data type: Unsigned short Range: 0: AbLo, 1: AbHi, 2: AbbA, 3: dELo, 4: dEHi, 5: dEbA, 6: oPLo, 7: oPHi Decimal dependence: No...
  • Page 36 6. Variable - A1hY Description: Alarm 1 hysteresis Data type: Unsigned short Range:0 to 9999 Decimal dependence: dP READ/WRITE: Read/Write Address (in HEX): 2022 7. Variable - o1Lv Description: Output Low alarm1 value Data type: Signed short Range: -100.0 to o1HV Decimal dependence: 1 READ/WRITE: Read/Write Address (in HEX): 2023...
  • Page 37 2. Variable - A2Fn Description: Alarm 2 Function Data type: Unsigned short Range: 0 to 31 Decimal dependence: 0 READ/WRITE: Read/Write Address (in HEX): 2028 3. Variable - A2Lo Description: Alarm 2 Function Data type: Signed short Range: -1999 to A2th Decimal dependence: dP READ/WRITE: Read/Write Address (in HEX): 2029...
  • Page 38 Range: o1LV to 100.0 Decimal dependence: 1 READ/WRITE: Read/Write Address (in HEX): 202E 9. Variable - o2hs Description: Output alarm hysterisis 2 Data type: Unsigned short Range: OFF to 100.0 Decimal dependence: 1 READ/WRITE: Read/Write Address (in HEX): 202F 10. Variable - A2dL Description: Alarm 2 delay Data type: Unsigned short Range: OFF to 9999...
  • Page 39 Address (in HEX): 2034 5. Variable - Pb Description: Proportional Band Data type: Unsigned short Range: 0 to 9999 Decimal dependence: 0 READ/WRITE: Read/Write Address (in HEX): 2035 6. Variable - Int Description: Integral time Data type: Unsigned short Range: 0 to 9999 Decimal dependence: 0 READ/WRITE: Read/Write Address (in HEX): 2036...
  • Page 40 Range: 0.1 to 10.0 Decimal dependence: 1 READ/WRITE: Read/Write Address (in HEX): 203B 12. Variable - cdty Description: Compressor On delay time Data type: Signed short Range: 0 to 9999 Decimal dependence: 0 READ/WRITE: Read/Write Address (in HEX): 203C 13. Variable - Prmd Description: Power down resume mode Data type: Unsigned short Range: 0:Cont , 1: rbcK, 2: rsEt...
  • Page 41 18. Variable - Sok2 Description: Soak 2 Data type: Unsigned short Range: 0 to 99.59 (hour: min) Decimal dependence: 2 READ/WRITE: Read/Write Address (in HEX): 2042 19. Variable - Sok3 Description: Soak 3 Data type: Unsigned short Range: 0 to 99.59(hour:min) Decimal dependence: 2 READ/WRITE: Read/Write Address (in HEX): 2043...
  • Page 42 Data type: Unsigned short Range: 0: STAT, 1: oPLP, 2: Ack, 3: oFF, 4: SlSP, 5: ChSP, 6: rSEt, 7: noFc Decimal dependence: No READ/WRITE: Read/Write Address (in HEX): 2048 2. Variable - disP Description: Configure Display Data type: Unsigned short Range: 0: SP, 1: Co, 2:A1th, 3: A2th,4:EFSp.
  • Page 43 22. CONNECTION DIAGRAMS:...
  • Page 44 23. FAQs : 1. How to change effective set point selection using key ‘C’? A. “sLsP” (select effective set point) must be programmed on “key”parameter in the “conf” menu. If ‘C’ key is pressed and held for 3 s while on main screen “EFsP” is displayed on the upper display and currently effective set point (1 if sP1 is effective and 2 if sP2 is effective) is displayed on the lower display.
  • Page 45 In all other conditions: PV < (sP-|sP/3|) for HEAT action or PV > (sP+|sP/3|) for COOL action 6. What value will be returned by the device if a read query for the PV is sent and the device has Sensor/Over/Under range error? A.

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