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NEW ZEALAND (HEAD OFFICE)
GILTRAP ENGINEERING LTD
7 Main North Road
PO Box 83
Otorohanga
TEL:
+64 7 873 4199
FAX:
+64 7 873 8131
FREE:
0800 804 458 (NZ ONLY)
GENERAL:
info@giltrapag.co.nz
PARTS:
parts@giltrapag.co.nz
WEBSITE:
www.giltrapag.co.nz
Part Number: 67418
MultiPlus– All Models
Operation & Parts Manual
AUSTRALIA
GILTRAP AG EQUIPMENT PTY LTD
105-117 Boundary Road
Laverton North
Melbourne
Vic 3026
TEL:
+61 3 936 96 548
FAX:
+61 3 936 96 549
FREE:
1800 127 030 (AU ONLY)
SALES:
sales@giltrapag.com.au
PARTS:
melboffice@giltrapag.com.au
WEBSITE:
www.giltrapag.com.au
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Summary of Contents for Giltrap MultiPlus Series
- Page 1 MultiPlus– All Models Operation & Parts Manual NEW ZEALAND (HEAD OFFICE) AUSTRALIA GILTRAP ENGINEERING LTD GILTRAP AG EQUIPMENT PTY LTD 7 Main North Road 105-117 Boundary Road PO Box 83 Laverton North Otorohanga Melbourne Vic 3026 TEL: TEL: +64 7 873 4199...
- Page 2 Disclaimer While every attempt has been made to ensure that information and diagrams in this manual are correct, Giltrap Engineering Limited will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures;...
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Page 3: Table Of Contents
Page 3 Multiplus Operation & Parts Manual Table of Contents Introduction ........................4 Warranty .......................... 5 Serial Number Identification ..................... 6 General Safety ......................... 7 Pre-Service Guidelines & Settings ................. 10 Greasing & Lubrication ....................11 Operation ........................13 Scales Display & Power Supply ..................16 Hydraulic Requirements .................... -
Page 4: Introduction
Thank you for purchasing a Giltrap product. Giltrap Engineering Ltd has enjoyed a long-standing success with their machinery. We would like you to enjoy the benefits of owning a Giltrap too. By following the guidelines laid out in this book, you will ensure trouble free, low maintenance operating for years. -
Page 5: Warranty
Multiplus Operation & Parts Manual Warranty The Goods specified in the Price List as designed and supplied by Giltrap Engineering Ltd are warranted against faulty workmanship and defective materials for a period of 24 months from the date of purchase. In addition to the primary 24 month warranty for Giltrap products, there is a further 12 month structural warranty for the goods, against faulty workmanship and/or defective materials for structural items only. -
Page 6: Serial Number Identification
Page 6 Multiplus Operation & Parts Manual Serial Number Identification Before ordering any parts, check the serial number and the delivery date of the machine and include this information with all orders. If the Serial Number Plate is missing, the serial number will be stamped on the front of the drawbar. -
Page 7: General Safety
Page 7 Multiplus Operation & Parts Manual General Safety For the safety of others and yourself, please read and follow the precautions in this operator’s manual. Pay particular attention to the following safety aspects of operating machinery. Do not ride on or allow passengers on the machine. Always use a recognised hitch pin with a safety clip to hook trailed implements on behind the tractor. - Page 8 Page 8 Multiplus Operation & Parts Manual Carry a suitable fire extinguisher. A fire can ignite under certain conditions, so please take the following precautions: After running your machine for a short time, check for defective bearings. A faulty bearing can become very hot, eventually discolouring, requiring immediate replacement.
- Page 9 Page 9 Multiplus Operation & Parts Manual Release all hydraulic pressure from implements before commencing service work. Never look for suspected oil leaks with your hands or body - use a piece of cardboard instead. Any fluid that penetrates the skin will have to be removed immediately by a medical expert.
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Page 10: Pre-Service Guidelines & Settings
180 ft/lbs or 245Nm 355 ft/lbs or 480Nm THERE ARE SEVERAL GREASE POINTS on all Giltrap feeders. Check the yellow label on the side of your machine to see how many grease points there are. You should fully grease everything before running it for the first time. See... -
Page 11: Greasing & Lubrication
Page 11 Multiplus Operation & Parts Manual Greasing & Lubrication Greasing & Lubrication Schedule Elevator Shaft Bearings – Grease monthly Cross Conveyor Shaft Bearings – Grease monthly Elevator Ram Pivots – Grease monthly Floor Driveshaft Deadeyes – Grease every 10 loads Floor Idler Sprockets –... - Page 12 Page 12 Multiplus Operation & Parts Manual Tailgate Tailgate Pivot Latch Rear Idle Sprocket MULTIPLUS 13 X2 MULTIPLUS 16, 18 Wheel Hub Axle Bushes...
- Page 13 Page 13 Multiplus Operation & Parts Manual Oil & Grease Grease Grade Recommended NLGI 2 oil based Cross Conveyor Gearbox Type: Berma RT120-40 Oil: GL-5 80w-90 Main Floor Drive Gearbox Type: Berma RT200-40 Oil: GL-5 80w-90...
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Page 14: Operation
Page 14 Multiplus Operation & Parts Manual Operation Loading the Feeder Load the feeder from the rear to the front. When difficult material has to be handled, e.g. long, wet silage, load the material in sections. Feeding Out Best feeding out conditions occur when the feeder is freshly loaded. If left loaded overnight, the material can settle into a hard mass that becomes difficult to feed out. - Page 15 Page 15 Multiplus Operation & Parts Manual Joystick Control Option Machines fitted with joystick control will require one hydraulic remote. This supplys a valve block which is controlled by the in-cab joystick and switch. The joystick controls the cross conveyor feed (Joystick left and right) and the main floor feed (Joystick up and down).
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Page 16: Scales Display & Power Supply
Page 16 Multiplus Operation & Parts Manual Scales Display & Power Supply The remote display is designed to be mounted in the tractor cab and be easily accessible to the driver. It contains a radio frequency (RF) communication device to communicate with the scale system. -
Page 17: Hydraulic Requirements
Page 17 Multiplus Operation & Parts Manual Hydraulic Requirements For optimal machine performance the tractor used should be checked to provide an oil flow rate of between 30 and 45 litres per minute at full working pressure – Usually between 2500psi (170 Bar) and 2800psi (190 Bar). If these conditions are not satisfied, the feeder will perform poorly or not at all. -
Page 18: Hydraulic Hose Layout
Page 18 Multiplus Operation & Parts Manual Hydraulic Hose Layout Standard HCV331K HCV1918A-1... - Page 19 Page 19 Multiplus Operation & Parts Manual Option 2 – Diverter Valve HCV331K HCV1918A-1...
- Page 20 Page 20 Multiplus Operation & Parts Manual Option 3 – Joystick Control HCV331K HCV1918A-1...
- Page 21 Page 21 Multiplus Operation & Parts Manual Maintenance Tension all chains as per the pre-service guidelines on page 10. The location of the floor chain tension adjusters is at the rear of the machine as shown in Fig.1 Figure 1 To tension cross conveyor chains, loosen bolts fastening the two bearing flanges on the...
- Page 22 Page 22 Multiplus Operation & Parts Manual To tension elevator chains, loosen bolts fastening the two bearing flanges on the end of the elevator. Evenly tension shaft adjusters on both sides and tighten nuts on both sides of adjuster tab to fix in place. ONLY TENSION WHEN ELEVATOR IS IN FULLY RAISED POSITION...
- Page 23 Page 23 Multiplus Operation & Parts Manual The cross conveyor uses a motor and gearbox reduction drive located on the right side of the machine. Check oil levels through the sight glass on the gearbox. Add oil as required through fill point on side. Figure 5 The back gate is protected by a crash lock mechanism that can...
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Page 24: Parts Section
Page 24 Multiplus Operation & Parts Manual Parts Section & D ....................25 RANSFERS ECALS & C ................26 LECTRONICS ONTROL YSTEM Scales ........................26 Diverter Valve Control ....................27 Joystick Control ....................... 28 ..................29 YDRAULIC ONTROL ALVES HCV 311K P6P CBCA ..................... 29 HCV 1918A-1...................... -
Page 25: Transfers & Decals
Page 25 Multiplus Operation & Parts Manual Transfers & Decals... -
Page 26: Electronics & Control System
Page 26 Multiplus Operation & Parts Manual Electronics & Control System Scales Remote display #TCS-V2DISP Cab switch 12 – 24VDC Supply (Tractor battery) Install loom #TCS-LOOM1 Brown - Positive (with box) Blue - Negative Install loom #TCS-LOOM1V2 (no box) Cable from battery to switch (5m) 5A Fuse Remote display cable #TCS CABLE... -
Page 27: Diverter Valve Control
Page 27 Multiplus Operation & Parts Manual Diverter Valve Control... -
Page 28: Joystick Control
Page 28 Multiplus Operation & Parts Manual Joystick Control... -
Page 29: Hydraulic Control Valves
Page 29 Multiplus Operation & Parts Manual Hydraulic Control Valves HCV 311K P6P CBCA... -
Page 30: Hcv 1918A-1
Page 30 Multiplus Operation & Parts Manual HCV 1918A-1 Position Supplier Part # Description Setting 1 (a & b) CXDA XAN 4 psi Check Valve LHDA XEN 75 psi Flow Compensator DPBB LWN Unload Sensing Valve 7/8” UN Plug Blank Plug 1/16”... -
Page 31: Hcv 3744
Page 31 Multiplus Operation & Parts Manual HCV 3744... -
Page 32: Walvoil Dfe052/6
Page 32 Multiplus Operation & Parts Manual Walvoil DFE052/6... -
Page 33: Tow Eye Assembly (Multiplus 13)
Page 33 Multiplus Operation & Parts Manual Tow Eye Assembly (MULTIPLUS 13) -
Page 34: Tow Eye Assembly (Multiplus 16, 18)
Page 34 Multiplus Operation & Parts Manual Tow Eye Assembly (MULTIPLUS 16, 18) MULTIPLUS 16... -
Page 35: Jack Assembly
Page 35 Multiplus Operation & Parts Manual Jack Assembly... -
Page 36: Feed Unit Assembly
Page 36 Multiplus Operation & Parts Manual Feed Unit Assembly... -
Page 37: Elevator Assembly
Page 37 Multiplus Operation & Parts Manual Elevator Assembly *Early machines fitted with 400cc motor use 127-2502 in place of Item 10, 13074... -
Page 38: Rear Gate Assembly
Page 38 Multiplus Operation & Parts Manual Rear Gate Assembly... -
Page 39: Side Gate Assembly
Page 39 Multiplus Operation & Parts Manual Side Gate Assembly... -
Page 40: Shredder Assembly - Optional
Page 40 Multiplus Operation & Parts Manual Shredder Assembly – Optional... -
Page 41: Panels, Guards & Covers
Page 41 Multiplus Operation & Parts Manual Panels, Guards & Covers *Early machines use 12656 - Valve block cover (separate stainless mount bolted to drawbar) in place of Item 1, 12677... -
Page 42: Floor Transmission - Two Chain Models (Multiplus 13)
Page 42 Multiplus Operation & Parts Manual Floor Transmission – Two Chain Models (MULTIPLUS 13) -
Page 43: Floor Transmission - Four Chain Models (Multiplus 16, 18)
Page 43 Multiplus Operation & Parts Manual Floor Transmission – Four Chain Models (MULTIPLUS 16, 18) -
Page 44: Axle / Subframe Assembly - Multiplus 13
Page 44 Multiplus Operation & Parts Manual Axle / Subframe Assembly – MULTIPLUS 13 Parts list applies to all machines fitted with standard 400 X 15.5 Tyres... -
Page 45: Axle / Subframe Assembly - Multiplus 16
Page 45 Multiplus Operation & Parts Manual Axle / Subframe Assembly – MULTIPLUS 16 Parts list applies to all machines fitted with standard 15.0 / 70 - 18 Tyres... - Page 46 Page 46 Multiplus Operation & Parts Manual Axle / Subframe Assembly – MULTIPLUS 18 Parts list applies to all machines fitted with standard 500 / 60 – 22.5 Tyres...
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Page 47: Hub Assembly - Adr
Page 47 Multiplus Operation & Parts Manual Hub Assembly – ADR... - Page 48 Page 48 Multiplus Operation & Parts Manual Quantity Item Giltrap Part # Description 70mm 80mm 90mm Complete Stub Axle, ADR 6 HUB3000KG stud 70sq Complete Stub Axle, ADR 8 HUB4250KG stud 80sq Complete Stub Axle, ADR 8 HUB5000KG stud 90sq...
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Page 49: Gearbox
Page 49 Multiplus Operation & Parts Manual Gearbox Berma RT120... -
Page 50: Berma Rt200
Page 50 Multiplus Operation & Parts Manual Berma RT200... -
Page 51: Brake Hose & Cylinder Configurations
Page 51 Multiplus Operation & Parts Manual Brake Hose & Cylinder Configurations Item No Part Number Description Quantity RAMAX94125S-PT Type A Brake Ram RAMADRD030/025-PT Type B Brake Ram... -
Page 52: Notes
Page 52 Multiplus Operation & Parts Manual Notes...
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