Giltrap Construction 17 Operations & Parts Manual

Giltrap Construction 17 Operations & Parts Manual

Construction trailer

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Construction Trailer
Operation & Parts Manual
NEW ZEALAND (HEAD OFFICE)
GILTRAP ENGINEERING LTD
7 Main North Road
PO Box 83
Otorohanga
TEL:
+64 7 873 4199
FAX:
+64 7 873 8131
FREE:
0800 804 458 (NZ ONLY)
GENERAL:
info@giltrapag.co.nz
PARTS:
parts@giltrapag.co.nz
WEBSITE:
www.giltrapag.co.nz
Part Number: 13008
AUSTRALIA
GILTRAP AG EQUIPMENT PTY LTD
105-117 Boundary Road
Laverton North
Melbourne
Vic 3026
TEL:
+61 3 936 96 548
FAX:
+61 3 936 96 549
FREE:
1800 127 030 (AU ONLY)
SALES:
sales@giltrapag.com.au
PARTS:
melboffice@giltrapag.com.au
WEBSITE:
www.giltrapag.com.au

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  • Page 1 Construction Trailer Operation & Parts Manual NEW ZEALAND (HEAD OFFICE) AUSTRALIA GILTRAP ENGINEERING LTD GILTRAP AG EQUIPMENT PTY LTD 7 Main North Road 105-117 Boundary Road PO Box 83 Laverton North Otorohanga Melbourne Vic 3026 TEL: +64 7 873 4199...
  • Page 2: Disclaimer

    Disclaimer While every attempt has been made to ensure that information and diagrams in this manual are correct, Giltrap Engineering Limited will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures;...
  • Page 3: Table Of Contents

    Page 3 Construction Trailer Operation & Parts Manual Table of Contents Disclaimer ........................2 Table of Contents ......................3 Introduction ........................4 Warranty .......................... 5 Serial Number Identification ..................... 6 General Safety ......................... 7 Pre-Service Guidelines & Settings ................. 10 Greasing &...
  • Page 4: Introduction

    Thank you for purchasing a Giltrap product. Giltrap Engineering Ltd has enjoyed a long-standing success with their machinery. We would like you to enjoy the benefits of owning a Giltrap too. By following the guidelines laid out in this book, you will ensure trouble free, low maintenance operating for years.
  • Page 5: Warranty

    Construction Trailer Operation & Parts Manual Warranty The Goods specified in the Price List as designed and supplied by Giltrap Engineering Ltd are warranted against faulty workmanship and defective materials for a period of 24 months from the date of purchase. In addition to the primary 24 month warranty for Giltrap products, there is a further 12 month structural warranty for the goods, against faulty workmanship and/or defective materials for structural items only.
  • Page 6: Serial Number Identification

    Page 6 Construction Trailer Operation & Parts Manual Serial Number Identification Before ordering any parts, check the serial number and the delivery date of the machine and include this information with all orders. If the Serial Number Plate is missing, the serial number will be stamped on the front of the drawbar.
  • Page 7: General Safety

    Page 7 Construction Trailer Operation & Parts Manual General Safety For the safety of others and yourself, please read and follow the precautions in this operator’s manual. Pay particular attention to the following safety aspects of operating machinery. Do not ride on or allow passengers on the machine. Always use a recognised hitch pin with a safety clip to hook trailed implements on behind the tractor.
  • Page 8 Page 8 Construction Trailer Operation & Parts Manual Carry a suitable fire extinguisher. A fire can ignite under certain conditions, so please take the following precautions: After running your machine for a short time, check for defective bearings. A faulty bearing can become very hot, eventually discolouring, requiring immediate replacement.
  • Page 9 Page 9 Construction Trailer Operation & Parts Manual Release all hydraulic pressure from implements before commencing service work. Never look for suspected oil leaks with your hands or body - use a piece of cardboard instead. Any fluid that penetrates the skin will have to be removed immediately by a medical expert.
  • Page 10: Pre-Service Guidelines & Settings

    180 ft/lbs or 245Nm 355 ft/lbs or 480Nm  THERE ARE SEVERAL GREASE POINTS on all Giltrap trailers. Check the yellow label on the side of your machine to see how many grease points there are. You should fully grease everything before running it for the first time. See...
  • Page 11: Greasing & Lubrication

    Page 11 Construction Trailer Operation & Parts Manual Greasing & Lubrication Oil & Grease Grease Grade Recommended NLGI 2 oil based Greasing & Lubrication Schedule – Grease every second day Axle Bushes – Grease weekly Tailgate Pivot Pin – Grease weekly Lift Ram Pivot Ram Cradle Mounts –...
  • Page 12 Page 12 Construction Trailer Operation & Parts Manual Upper Ram pin Tailgate Ram cradle pivot Pin Mounts Ram Pin Drawbar Pins Bin pivot Pin Swivel Tow Check the tyres regularly for correct pressure and check all bolts etc. for tightness...
  • Page 13: Installation

    Page 13 Construction Trailer Operation & Parts Manual Installation Connect the trailer to the tractor drawbar. Ensure that the tractor drawbar is the correct height so the trailer deck is close to horizontal. Check that there are no hydraulic leaks in the hoses and fittings. Check operation of brakes and ensure they are correctly adjusted.
  • Page 14: Parts Section

    Page 14 Construction Trailer Operation & Parts Manual Parts Section Parts Section ......................... 14 & D ....................15 RANSFERS ECALS CS17 A ......................16 SSEMBLY CS20 A ......................18 SSEMBLY CS22 A ......................20 SSEMBLY CS17 CS20 A ................. 22 SSEMBLY CS22 A ....................
  • Page 15: Transfers & Decals

    Page 15 Construction Trailer Operation & Parts Manual Transfers & Decals...
  • Page 16: Cs17 Assembly

    Page 16 Construction Trailer Operation & Parts Manual CS17 Assembly...
  • Page 17 Page 17 Construction Trailer Operation & Parts Manual...
  • Page 18: Cs20 Assembly

    Page 18 Construction Trailer Operation & Parts Manual CS20 Assembly...
  • Page 19 Page 19 Construction Trailer Operation & Parts Manual...
  • Page 20: Cs22 Assembly

    Page 20 Construction Trailer Operation & Parts Manual CS22 Assembly...
  • Page 21 Page 21 Construction Trailer Operation & Parts Manual...
  • Page 22: Cs17 And Cs20 Axle Assembly

    Page 22 Construction Trailer Operation & Parts Manual CS17 and CS20 Axle Assembly...
  • Page 23: Cs22 Axle Assembly

    Page 23 Construction Trailer Operation & Parts Manual CS22 Axle Assembly...
  • Page 24: Jack Assembly

    Page 24 Construction Trailer Operation & Parts Manual Jack Assembly...
  • Page 25: Adr 21.5T Sprung Bogie

    Page 25 Construction Trailer Operation & Parts Manual ADR 21.5T Sprung Bogie Part Item Description Number SPA21.5T-4/1 21.5t Bogie Axle Springs(Set)8 Leaves (1360mm Axle Centres) SPA21.5T-4 21.5T BOGIE AXLE SPRINGS(SET)9 LEAVES (1500mm Axle Centres) SPA21.5T-5 21.5t 130mm Plain Axle/Hyd Brakes SPA21.5T-6 21.5t 130mm S/Steering Axle/Hyd Brakes...
  • Page 26: Adr 130Mm Axle Brake Configuration

    Page 26 Construction Trailer Operation & Parts Manual ADR 130mm Axle Brake Configuration...
  • Page 27: Ard 1360 8 Leaf Bogie

    Page 27 Construction Trailer Operation & Parts Manual ARD 1360 8 Leaf Bogie...
  • Page 28: Ard 1500 9 Leaf Bogie

    Page 28 Construction Trailer Operation & Parts Manual ARD 1500 9 Leaf Bogie...
  • Page 29: Ard Steering Axle Assembly

    Page 29 Construction Trailer Operation & Parts Manual ARD Steering Axle Assembly...
  • Page 30: Steering Axle Parts List

    Page 30 Construction Trailer Operation & Parts Manual Steering Axle parts list BM90TR8TG001 Component Description Link Quantity 96120E1101 SCREW EH M20X2,50 L110 CA08,8 96108A0161 SCREW EH M08X1,25 L016 CR08,8 9810081 WASHER M08 D008,4 D016 TK1,6 80Z105 ASSEMBLY FOR RING-NUT SM 98608A2 GREASE NIPPLE 45°...
  • Page 31 Page 31 Construction Trailer Operation & Parts Manual BM90TR8TG001 Component Description Link Quantity 58209 SPRING PIN FOR NUT M48 96308A0101 SCREW SH M08X1,25 L010 7611503 LEVER 35 BNA FIXED 462121002 PLATE TK12 S235JR EN10025 813104 ASSEMBLY CYLIND D030/025 S110 574201 LIMES WASHER FOR M20 57320B1 STUD NUT M20X1.50 WR30...
  • Page 32: Adr 100Mm

    Page 32 Construction Trailer Operation & Parts Manual ADR 100mm...

This manual is also suitable for:

Cs17Cs20Cs22

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