Syntron Material Handling Conductor 420 Service Instructions Manual

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Service
Instructions
Conductor 420
Listed, File No. E195547
Input: 480 VAC, 50/60 HZ.
(Operating range 380-480 VAC)
20 AMP MAX OUTPUT W/25 AMP FUSE
Output: 0-90% of Input Voltage

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Summary of Contents for Syntron Material Handling Conductor 420

  • Page 1 Service Instructions Conductor 420 Listed, File No. E195547 Input: 480 VAC, 50/60 HZ. (Operating range 380-480 VAC) 20 AMP MAX OUTPUT W/25 AMP FUSE Output: 0-90% of Input Voltage...
  • Page 2: Table Of Contents

    Table of Contents General Section Page Safety Instructions ……………………………………….. Introduction………………………………………………… Inspection and Long-Term Storage……………………… Installation ………………………………………………… Operation…………………………………………………… Setup Procedure…………………………………………… Maintenance………………………………………………… Troubleshooting……………………………………………. Wiring Diagram…………………………………………….. Recommended Spare Parts ……………………………… Box Layout……..……………………………………………. Box Dimensions…………………………………………….
  • Page 3 5. Description of part 6. Shipping instructions Syntron Material Handling reserves the right to alter at any time, without notice and without liability or other obligations on its part, materials, equipment specifications, and models. Syntron Material Handling also reserves the right to discontinue the manufacture of models, parts, and components thereof.
  • Page 4: Safety Instructions

    Product safety labels must remain highly visible on the equipment. Establish a regular schedule to check visibility. If you need to replace safety labels, contact Syntron Material Handling for an additional supply free of charge. The instructions and data in this instruction manual are vital to the proper installation and operation of this equipment. In order to avoid delays due to faulty installation or operation, please see that these instructions are read by the persons who will install, operate and maintain this equipment.
  • Page 5: Introduction

    Plug all openings in the control box to prevent dirt, rodents, and insects from entering. Syntron Material Handling advises placing a corrosive preventive inside the control box. Be careful not to drop the control because the impact could damage components.
  • Page 6: Operation

    OPERATION WARNING: The control cover must be closed and secured while the control is in operation. If the control needs to be adapted to the feeder or vibrator, follow the setup procedure below. WARNING: Disconnect and lock out the power supply at the safety disconnect switch before performing any maintenance or operation adjustments.
  • Page 7 MAX: MAXIMUM FEEDER OUTPUT Set the main control pot to its maximum setting. With the proper size screwdriver, adjust the ‘MAX’ trimmer pot until the desired feeder stroke is achieved without exceeding the rated feeder current. Adjust the “main” control pot from 0 to 100 percent to verify the ‘MAX’...
  • Page 8 Overheating the coils will eventually cause them to short circuit and fail CAUTION: Do not make any alterations to the control without first contacting Syntron Material Handling Service Department. Unauthorized alterations will void the warranty. Syntron Material Handling will not assume responsibility for damage that may occur due to unauthorized alterations to the control.
  • Page 9: Maintenance

    CAUSE SOLUTION Brief utility power  Turn control off for 5 seconds, then restart; if interruption problem persists, call Syntron Material Handling.  No AC line voltage Establish input power  Check fuse and switch No AC voltage on TB1 ...
  • Page 10: Wiring Diagram

    WIRING DIAGRAM...
  • Page 11: Recommended Spare Parts

    Follow drawing below to solder “main” pot to shielded cable. PARTS DESCRIPTION PART NUMBER Potentiometer 100K w/cable * 7200-040-011 PC Board Assembly* 7200-039-001 Thyristor Module 7200-040-006 Disconnect Switch 30A * 7200-040-008 Fuse 2A thru 20A * FAST ACTING, 600V, TYPE CC Warning Label 125694 Warning Label...
  • Page 12: Box Layout

    BOX LAYOUT...
  • Page 13: Box Dimensions

    BOX DIMENSIONS...
  • Page 14 Corporate Office P.O. Box 1370 Tupelo, Mississippi 38802 Phone: 662.869.5711 Fax: 662.869.7449 Changshu Tupelo #2 Road No. 1 2730 Hwy 145 South Changshu Export Processing Zone Saltillo, Mississippi 38866 Changshu, Jiangsu, China 215513 Phone: 662.869.5711 Phone: +86 0512.52299002 Fax: 662.869.7493 Fax: +86 0512.52297228 Toll Free: 800.356.4898...

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