Grape Solar GS-MPPT-ZENITH Series User Manual

Grape Solar GS-MPPT-ZENITH Series User Manual

40a/60a mppt charge controller

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Grape Solar
GS-MPPT-ZENITH Series
Charge Controller
User Manual
*Grape Solar reserves the rights to modify these specifications without notice.
Rev 2020.04.03
1

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Summary of Contents for Grape Solar GS-MPPT-ZENITH Series

  • Page 1 Grape Solar GS-MPPT-ZENITH Series Charge Controller User Manual *Grape Solar reserves the rights to modify these specifications without notice. Rev 2020.04.03...
  • Page 2 1. Warnings and Tools Icon Chart Icons Name Description High voltage device. High Voltage Installation should be performed by an electrician. This device will produce heat. High Temperature Mount device away from other items. Environmental Electronic Equipment. Do not put in landfill. Hazard A wire cutter is needed for cutting and stripping Wire Cutter...
  • Page 3: Safety Tips

    To avoid damage to the battery or controller, use proper fuses in wiring. Please do not hesitate to  contact Grape Solar should you need help with fuse sizing. Always keep children away from this device. ...
  • Page 4: Product Features

    3. Product Features Thank you for choosing Grape Solar. This MPPT solar charge controller is a device for solar charge regulation and direct current output load control. This device is mainly used in small and medium sized off-grid solar power systems.
  • Page 5: Device Diagram

    4. Device Diagram GS-MPPT-ZENITH-40A & 60A Description Description LCD Display Screen DC Load Terminals Function Key ([SET], [UP], [DOWN], [ESC]) RS485 Communication Port External Temperature Sensor Terminal LED Indicator (PV, BAT, LOAD, FAULT) Solar Terminals Installation Mounting Holes Battery Terminals Rev 2020.04.03...
  • Page 6: Mounting Instruction

    5. Mounting Instruction Rev 2020.04.03...
  • Page 7 6. Wire Connection Sequences During installation of your MPPT controller, please follow the order of connection below: Connect the positive battery wire followed by the negative battery wire. Make sure your solar panels are fully covered to prevent electrical shock. Connect the positive solar array output wire followed by the negative solar array output wire.
  • Page 8 7. LED Light Signal Interpretation Chart LED Display LED Name Signal Indication Solar Input Not Charging ○ ! *PV LED is generally off during nighttime. Double Flash Solar Input Charge Detected Single Flash Solar Input Reverse Polarity ○ ! Steady On MPPT Charge Mode Fast Flash Equalize or Boost Charge Mode...
  • Page 9 8. LED Flash Rhythm Chart Flash Indication Description Status Steady LED light on. LED light off. LED light blinks at frequency of Fast Flash 2Hz (2 times in each 1 second). LED light blinks at frequency of Slow Flash 0.5Hz (1 time in each 2 seconds). LED light blinks for 0.1 second Single Flash...
  • Page 10: Led Display Interface

    9. LCD Display Interface Overview 10. LED Display Interface Display Section Display Layout Charge Status Charge Mode & Parameter Active Functions Rev 2020.04.03...
  • Page 11: Status Information

    11.Status Information Status Icon Indication Status Description Flowing Solar Power Charging Battery Solar Charge Indication Solar Power Not Charging Battery Flowing DC Load Drawing Power DC Load Indication DC Load Off MPPT Charge Mode Steady On Boost Charge Mode Charge Mode Float Charge Mode Not Charging Setting Charge Voltage...
  • Page 12 12. Key Functionality Chart Function Key System Mode Input Input Function View Mode Enter SET mode Short Press View Mode Short Press View Previous Page View Mode Short Press View Next Page DC Load On/Off View Mode Short Press (Manual Control Program Only) Function System Mode Input...
  • Page 13 13. LED Display Rules & Cycles Pre start-up display cycle when the MPPT controller turns on, this usually last several seconds while controller detects operating environment. LED Screen Display Cycle The battery voltage view will be displayed by default. Use the up and down arrow keys to cycle ...
  • Page 14 Setting Battery Mode Enter SET mode by pressing the Setting key in any view other than Load Mode. Use the up and down arrow keys to select battery mode, then long press Setting key to save. Abbreviations Battery Types Description Flooded Battery Auto-recognition with default parameters Sealed/AGM Battery...
  • Page 15 Advanced Battery Settings In Lithium or User mode, short press the Setting key again to cycle through each parameter view. Use the up and down arrow key to adjust parameter value, then long press Setting key to save. For Battery Type: Li For Battery Type: USER Rev 2020.04.03...
  • Page 16 Advanced Battery Settings Enter Load SET Mode by pressing the Setting key in Load Mode view only. Use the arrow key to cycle through load modes before long pressing SET to save and exit. Short pressing SET will exit without saving. Mode Definition Description...
  • Page 17: Error Code Chart

    Solar array input wires connected with reverse polarity. Reverse Polarity Disconnect and re-connect with correct wire polarity. Battery Battery connection wires connected with reverse polarity. Reverse Polarity Disconnect and re-connect with correct wire polarity. *Contact Grape Solar for live technical support on additional troubleshooting. Rev 2020.04.03...
  • Page 18: Controller Specification

    Controller Specification The variable “n” is adopted as a multiplying factor when calculating parameter voltages, the rule for “n” is listed as: if battery system voltage is 12V, n=1; 24V, n=2; 36V, n=3; 48V, n=4. For example, the equalize charge voltage for a 12V FLD (Flooded) battery bank is 14.8V*1=14.8V. The equalizing charge voltage for a 24V FLD (Flooded) battery bank is 14.8V*2=29.6V.
  • Page 19: Product Dimension

    15. Product Dimension GS-MPPT-ZENITH-40A Product Dimension: 245*180*82.5mm / 9.7*7.1*3.3 inches Installation Area Dimension: 226*138mm / 8.9*5.4 inches Installation Hole Size: φ5mm&φ10mm / φ0.2 inch &φ0.4 inch Connection Socket Size: 7.5*7.5mm / 0.3*0.3 inch GS-MPPT-ZENITH-60A Product Dimension: 280*210*90 mm / 11*8.3*3.5 inches Installation Area Dimension: 256*154.5mm / 10*6 inches Installation Hole Size: φ5mm&φ10mm / φ0.2 inch &φ0.4 inch Connection Socket Size: 7.5*7.5mm / 0.3*0.3 inch...

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