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Sensidyne Gilian 800565 Series Instruction Manual

Lab & field calibrator system
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Gilian
CALIBRATOR SYSTEM
V2
FLOWMETER
SELECTOR
VALVE
FM1
FM2
200
5.0
150
4.0
100
3.0
2.0
50
40
1.0
30
0.5
20
B1
INSTRUCTION MANUAL
1000 112th Circle N, Suite 100 • St. Petersburg, Florida 33716
(800) 451-9444 • (727) 530-3602 • (727) 539-0550 (FAX) • www.sensidyne.com
Revision C • Document No. F-PRO-1260
®
LAB & FIELD
UNIVERSAL PUMP CALIBRATOR
P/N_________________
0
0
PAT.
3,397,319 3,862,416
4,011,759 4,347,744
FM3
50
45
40
35
30
HIGH FLOW ADJ.
V3
25
20
15
10
BYPASS
5
LOW FLOW ADJ.
V4
for the following models:
800565-(*)
800573-3
800783-3
800884
S/N_________________
INCHES OF WATER
20
30
10
60
40
40
80
20
cm of water
100
12-193588-02
MAX. PRESSURE 15 PSIG
MAGNEHELIC
DWYER INSTRUMENTS, INC.
MICH. CITY, IND. 46360 U.S.A
CAUTION
MAX. PRESSURE
15 PSIG (100 kPa)
MAX. TEMPERATURE
140°F (60°C)
LOAD
SELECTOR
VALVE
V1
B4

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  • Page 1 LOW FLOW ADJ. INSTRUCTION MANUAL for the following models: 800565-(*) 800573-3 800783-3 800884 1000 112th Circle N, Suite 100 • St. Petersburg, Florida 33716 (800) 451-9444 • (727) 530-3602 • (727) 539-0550 (FAX) • www.sensidyne.com Revision C • Document No. F-PRO-1260...

  • Page 3: Packing List

    Lab Stand Calibrator (PNº 800873-3) ALWAYS check to make certain you have received all of the items listed above. If you have any questions or need assistance, contact your Sensidyne Distributor, or call (800) 451-9444 (727) 530-3602 Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 4: Notices

    This manual was prepared exclusively for the owner of the Gilian Lab & Field Calibrator System. The material within this manual is proprietary information of Sensidyne, LP and is to be used only to understand, operate, and service the instrument. By receiving this document, the recipient agrees that neither this document nor the infor-...

  • Page 5: Table Of Contents

    Pump Calibrations ....................17 3.3.1 High Flow Calibrations ................. 17 3.3.2 Low Flow Calibrations .................. 18 3.3.3 Regulator Stability Test .................. 19 3.3.4 GilAir (Constant Flow Module) ..............19 3.3.5 LFS-113 (Constant Flow Mode)..............19 Sensidyne Document No. F-PRO-1260 (Rev C)
  • Page 6 Lab & Field Calibrator Panel: Front View ............. 10 Calibration Plot Example ..................13 Typical Calibration Set-Up..................16 Calibrator Panel: Front View .................. 21 Calibrator Panel: Rear View ................... 22 LIST OF TABLES Available Lab & Field Calibrator Models ..............8 Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 7: Warnings

    Operation Manual. Operation of a malfunctioning product, or a product requiring repair may result in serious personal injury or death. If repair is needed, contact Sensidyne Service to arrange for a Returned Material Authorization (RMA).

  • Page 8: Overview

    2 – – 5 5 – 2 – – 5 5 – 2 – – 5 5 – 2 – – 5 † c i f Table 1.1 Available Lab & field Calibrator Models Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 9: Theory Of Operation

    (i.e., the sampling media) downstream of the agnostic mode, allows complete pump performance flowtube which then gives direct pressure drop read- checkout. ings and flow information about the loading source. Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 10: Lab & Field Calibrator Panel: Front View

    Single Flowtube Selector (FM1) BYPASS Valve (V1) Protective LOW FLOW ADJ. Flowtube Air Outlet Window Fitting (B4) Air Inlet Low Flow Fitting Adjust Valve (V4) Figure 1.1 Lab & Field Calibrator Panel: Front View Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 11: Leak Testing

    (V2) through flowtube and connector block (V1). If leakage is still present, it indicates there is leak- age in the system prior to (V2). Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 12: Flowtube Calibration

    3) Follow another imaginary line horizontally from the point on the plot until it intersects with the Y- axis. This is the actual flow rate corresponding to the observed flow rate. Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 13: Calibration Plot Example

    Gilian ® LAB & FIELD CALIBRATOR SYSTEM OBSERVED FLOW IN LPM (ROTAMETER) Figure 2.1 Calibration Plot Example Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 14: Pump Performance Check

    5) Switch the Load Selector Valve (V1) to the Low This completes the pump performance check. If the Flow Adjust position (V4). pump has passed, you may set the desired flow rate and proceed with sampling. Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 15: Pump Checkout

    From this you can deter- mine the load pressure for you pump in order to maintain a constant flow rate. Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 16: Typical Calibration Set-Up

    Substitution of components may impair Intrinsic Safety. Use only with UL Listed Portable Air Sampling Pump Battery Pack. Gilian Product Sensidyne, Inc. Clearwater, FL Made in USA LFS-113 PUMP Figure 3.1 Typical Calibration Set-Up Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 17: Pump Calibrations

    HFS-513) maintain a constant flow rate when switching be- • at 3 LPM for HFS-113 & GilAir (4 LPM for HFS- tween the “Bypass” and “High Flow Adjust” modes. 513) Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 18: Low Flow Calibrations

    “Low Flow Adjust” reset to apply the proper pres- sure range. NOTE It is imperative that flow rates are in the approximate range, and flowtubes must be calibrated to determine this. Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 19: Regulator Stability Test

    “Fault” light is “On”, do not adjust the valve any further. The pump should stop within one (1) minute after the red light actuates. This test can be run in any flow range setting. Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 20: Calibrator Panel Service

    “FM1” position. Se- cure with three screws (#15). 7) Install three coupling tubes (#16) from upper mani- fold to selector valve as shown, and one tubing (#18) from damper (#21) to selector valve. Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 21: Calibrator Panel: Front View

    SELECTOR VALVE Load Single Flowtube Selector (FM1) BYPASS Valve (V1) Protective LOW FLOW ADJ. Flowtube Air Outlet Window Fitting (B4) Air Inlet Low Flow Fitting Adjust Valve (V4) Figure 4.1 Calibrator Panel: Front View Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 22: Calibrator Panel: Rear View

    Gilian ® LAB & FIELD CALIBRATOR SYSTEM Figure 4.2 Calibrator Panel: Rear View Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 23: Flowtube Cleaning

    Leakage check the assembly before from the lower manifold. using. 6) Clean the flowtube, using lab grade alcohol in a sy- ringe through the bottom. 7) After cleaning, blow dry with compressed air or air dry. Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 24: Appendix Aparts List

    - r i ” 7 / r i - r i ” 7 i r r ” 9 ” 7 ” 7 i r r - i t i r r c i t Sensidyne Document No. F-PRO-1260 (Rev C)
  • Page 25 LAB & FIELD CALIBRATOR SYSTEM PARTS LIST – 5 1 – 2 – 3 – 4 – 5 – – 5 2 – 8 – 2 – 4 – 5 – – 1 – 1 Sensidyne Document No. F-PRO-1260 (Rev C)

  • Page 26: Appendix B: Returned Material Authorization

    Sensidyne’s re- SERVICE OPTIONS The Sensidyne Service Department offers you a variety of service options that will help to increase your user confidence while minimizing costly interruptions and maintenance costs. These options include initial training, on-site technical assistance, and full factory repairs. Sensidyne has developed several programs which will allow you to select just the right options which are best suited to your applications and needs.
  • Page 28 1000 112th Circle N, Suite 100 • St. Petersburg, Florida 33716 (800) 451-9444 • (727) 530-3602 • (727) 539-0550 (FAX) • www.sensidyne.com Revision C • Document No. F-PRO-1260...

This manual is also suitable for:

Gilian 800573-3Gilian 800783-3Gilian 800884Gilian 800565-4Gilian 800565Gilian 800565-8

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