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Sensidyne Gilian Gilibrator STABLFLOW Operation Manual

Dry cell calibrator kit
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Operation Manual
(This Manual Covers All Gilibrator
3 Kit Models)
®
Sensidyne Document No. 360-0213-01 - Rev B
1000 112
TH
Circle N, Suite 100 • St. Petersburg, FL 33716 USA
(800) 451-9444 • +1 (727) 530-3602
www.Sensidyne.com • info@Sensidyne.com

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Summary of Contents for Sensidyne Gilian Gilibrator STABLFLOW

  • Page 1 Operation Manual (This Manual Covers All Gilibrator 3 Kit Models) ® Sensidyne Document No. 360-0213-01 - Rev B 1000 112 Circle N, Suite 100 • St. Petersburg, FL 33716 USA (800) 451-9444 • +1 (727) 530-3602 www.Sensidyne.com • info@Sensidyne.com...
  • Page 3 C Ambient Light Sensor and Charge Indicator LED D SD Card Port E Power Switch F Power Port G USB Port H DB9 Port I Cell Release Button J Viewing Window K Inlet L Outlet Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...

  • Page 4: Quality Policy Statement

    3 Dry Cell Calibrator – Operation Manual ® Quality Policy Statement At Sensidyne, we are committed to providing products and services that consistently meet customer needs and comply with all applicable statutory and regulatory requirements. Our products are designed, manufactured and calibrated in accordance with standards ISO 9001:2015, ISO/IEC 17025:2017, ISO/IEC 80079-34, ATEX Directive 2014/34/EU, and IECEx, where applicable.

  • Page 5: Warranty

    ® Warranty Sensidyne warrants that, at the time of delivery, the Gilibrator 3 shall be free of all defects in workmanship and material. Sensidyne will repair or replace, at its sole option, any Gilibrator 3 found to be defective by Sensidyne, if notified by Purchaser within the Warranty time period.

  • Page 6: Table Of Contents

    4.8. Maintenance ....................36 4.9. Short-Term Storage ..................36 4.10. Long-Term Storage ..................36 4.11. Battery Charging and Capacity ............... 36 4.12. Troubleshooting ....................37 4.13. Icon Glossary....................37 © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 7: Section One: Preface

    Firmware/Software License The firmware and the associated PC application software installed in or provided with the Gilibrator 3 Dry Cell Calibrator is the property of Sensidyne, LP and shall remain the property of Sensidyne, LP in perpetuity. The firmware/software is protected by U.S. and international copyright laws and is licensed for specific use with the Gilian Gilibrator 3 Dry Cell Calibrator.
  • Page 8 CONSEQUENTIAL, INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLER’S LIABILITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 9: Warnings

    DO NOT operate with a dirty or blocked inlet filter or kinked tubing. DO NOT attempt to repair or modify the instrument, except as specified in the Operation and Service Manual. If repair is needed, contact the Sensidyne Service Department to arrange for a Returned Material Authorization (RMA).
  • Page 10 Dry Cell Calibrator as specified in the Parts List. Battery Pack is nominal 3.2V (3.6V max.). Caution: Both base and battery may become warm during charging. Gilibrator 3 batteries may only be replaced by an authorized Sensidyne Service Center. LiFePO batteries must be promptly disposed of in a manner that corresponds to local regulatory requirements for Lithium Batteries.

  • Page 11: Certifications, Approvals And Compliances

    UN/DOT 38.3 and IEC 62133-2 (2 Edition). Examples of Product Labeling shown below: Base Unit and Dry Flow Cell Labels Battery Pack Labels Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...

  • Page 12: Section Two: Introduction

    Interchangeable Flow Cell Assemblies are available as follows: • Low Flow Dry Cell (5 to 450 cc/min) • Standard Flow Dry Cell (50 to 5000 cc/min) • High Flow Dry Cell (1 to 30 LPM) © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 13: Theory Of Operation

    This timing information (along with the volume information) is sent to the microprocessor in the Control Unit Base. The calculated flow and sample information are then displayed directly on the Liquid Crystal Display. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...

  • Page 14: Gilibrator 3 Dry Cell Calibration Kit Descriptions

    * Kits are available with US, EU, and UK cords for charging system. All kits include control base, interchangeable dry cell, DC charger/AC power supply, and tubing, in hard shell carry case. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 15: Section Three: Set-Up

    Status and Notification LED Ambient Light Sensor/Charge LED SD Card Port On/Off Power Switch Power Port USB Port DB9 Port Cell Release Button Viewing Window on Dry Cell Inlet Outlet Figure 3.1 Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...

  • Page 16: Base Unit Components

    SD Card Port (Adjacent Left of Power Switch). The Gilibrator 3 Dry Cell Calibration System can be used with the Gilian GilAir Plus Pumps to perform SmartCal Calibrations. This is achieved by connecting the Control © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 17 An icon is located to the right of the outlet fitting depicting the fitting with three wavy arrows pointing out from the fitting. See Figure 3.2. Figure 3.2 Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...

  • Page 18: Flow Cell Components

    • Low Flow Dry Cell (5 to 450 cc/min) • Standard Flow Dry Cell (50 to 5000 cc/min) • High Flow Dry Cell (1 to 30 LPM) Figure 3.3 © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 19: Preparation

    Allow up to 3 hours for a complete charge. A red LED on the calibrator indicates charging in progress. A red LED turning off indicates the unit is fully charged. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...

  • Page 20: System Set Up

    If you plan to use the unit in the lab/office (i.e., near an AC wall outlet), you can continue with setup and operation immediately. Figure 3.6 © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 21: Connecting The Sampling Source

    Note: If sampling source will be used with a filter media, ensure that the media is placed in between the sampling source and the calibrator to account for backpressure. Failure to do so will alter the flow rates of sample. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...

  • Page 22: Section Four: General Operation

    Reports can be exported from internal memory to an SD card in bitmap format for easy printing and CSV for importing in a spreadsheet application. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 23: Navigation

    Health Check, Filter Health Check, Leak Test, Zero Ambient Pressure Sensor, Upload New Firmware, Set Sleep Timer, Set Calibrator Communication Emulator, and Prepare to Ship. Help Screen displays device information and Sensidyne Help Screen Support Contact Information. Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 24: Setting Operational Functions

    0.5 – 5%. This threshold will be utilized until changed. Note: When averaging sample set, the statistical information will appear on the Home Screen just below the sample’s Average Flow Rate. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 25 SD Card. Touch the button to select the automatic save to SD Card mode. This mode will automatically save the bitmap report and excel file to the SD Card. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...
  • Page 26 Temperature icon , to switch from degrees Fahrenheit (⁰F) to degrees Celsius (⁰C). Note: The temperature will be displayed in the select units on the Home Screen and corresponding records. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 27 Home Screen and corresponding records. Setting the Time and Date – Touch the button with the Clock icon , to program in your local time and date. A keyboard window will appear. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...
  • Page 28 Step 4: Enter the Day (1-31). Touch “Next” button. Step 5: Enter the Year (17-99). Touch “Done” button. Note: The Date will be displayed in the select format on the Home Screen and corresponding records. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 29 Note: A Flow Cell Must be connected to the base during the test. The filter health information is displayed on the on the Help and Information Screen . Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...
  • Page 30 Upon completion of the reading the unit will display a Pass or Fail window. Zero Differential Pressure Sensors – Touch the button with the Zero Differential Pressure icon © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 31 Sleep Time. Note: To awaken the unit, switch the On/Off Switch to the Off position, and then back to the On position. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...
  • Page 32 Note: Once discharged, do not plug unit back into power source. You may select the Cancel button at any time and plug in your unit to recharge back to full power. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 33: Home Screen Displays And Operation Features

    Touch the button labeled, “STP” to change the calculation model back to volumetric only, “VOL”. Note: The Flow Rate units will change to scc/min or sL/min when the calibrator is in STP Mode. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...
  • Page 34 Home Screen. The base will recognize the flow cell attached and provide the Flow Cell type and the flow rate range for the cell attached. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 35 Home Screen –Flow Average displays the running flow rate average for the sample set being recorded. Note: The Flow Average will stop averaging once the Sample Count reaches the designated number of samples. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...
  • Page 36 A keyboard will appear. Pump Model Input Keyboard – Enter in the Pump or Flow Source Model. Touch the button labeled, “Next” to advance to the Pump Serial Number keyboard. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 37 Note: If Automatic Save to SD Card Mode is turned on, the file will save to SD Card. If file name already exists, a window will appear asking if the sample set should be saved as a PostCal report? Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...

  • Page 38: Reports And Data Storage

    Page Down arrows will become highlighted when seven or more records have been stored. Note: The Base Control Unit will store up to 100 reports in the active memory. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 39 Report Preview Screen (Bottom Half) – Touch the up arrow button to view the top half of report, or touch “Exit” button to return to the recent reports page. Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...
  • Page 40 Deleting All Reports – To delete all reports, touch the button on the Display Screen labeled, “Delete All”. The “Deleting All Calibration Records” window will appear. Touch the “Yes” button to delete all reports. © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...

  • Page 41: Help And Information

    3 Dry Cell Calibrator – Operation Manual ® 4.6. Help and Information The Help Screen displays device information and Sensidyne Support Contact Information. A Help Screen reference display is outlined in the following table. Display Image Description Help Screen – Displays Serial Number, Last Calibration,...

  • Page 42: Maintenance

    Gilibrator 3 Maintenance may only be performed by an authorized Sensidyne Service Center. All electronic and battery components must be disposed of in a manner that corresponds to local regulatory requirements.

  • Page 43: Troubleshooting

    Date Format Home Screen Sample Count Units Communication Information Time and Date Save Record Method Screen Setup … Dry Calibrator Language Set Custom Zero Pressure Communication Selection Sample Count Check Sensidyne Document No. 360-0213-01 - Rev B © 2018 Sensidyne, LP...
  • Page 44 Page 38 Gilian Gilibrator 3 ® Dry Cell Calibrator – Operation Manual NOTES © 2018 Sensidyne, LP Sensidyne Document No. 360-0213-01 - Rev B...
  • Page 45 1000 112 Circle N, Suite 100 St. Petersburg, Florida 33716 U.S.A. 800-451-9444 • +1 727-530-3602 • [fax] +1 727-539-0550 www.Sensidyne.com • info@Sensidyne.com Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str. 35 · 45478 Mülheim-Ruhr Germany +49 (0) 208 9 99 10 • +49 (0) 208 5 41 10 [fax]...
  • Page 46 1000 112 Circle N, Suite 100 • St. Petersburg, FL 33716 USA (800) 451-9444 • +1 (727) 530-3602 www.Sensidyne.com • info@Sensidyne.com...

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