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Hauptansicht EASYZON Dd-D
Chlordioxid-Bereitungsanlage
Original operating instructions
© Lutz-Jesco GmbH 2020
62003014_4
Read the operating manual!
The user is responsible for installation and operation related mistakes!
Chlorine Dioxide System
Hauptansicht EASYZON Dd-D Compact
Chlordioxid-Bereitungsanlage
62003001_3
BA-62010-01-V01
EASYZON Dd
Operating Instructions
Dosing
Conveying
Control
Liquids
Gases
Systems
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Summary of Contents for Lutz-Jesco EASYZON Dd Series
- Page 1 Hauptansicht EASYZON Dd-D Compact Chlordioxid-Bereitungsanlage Hauptansicht EASYZON Dd-D 62003001_3 Operating Instructions Chlordioxid-Bereitungsanlage 62003014_4 Read the operating manual! The user is responsible for installation and operation related mistakes! Dosing Original operating instructions BA-62010-01-V01 Liquids Conveying Gases © Lutz-Jesco GmbH 2020 Control Systems...
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Page 3: Table Of Contents
9.2 Bleed ..................9.3 Calibration ................9.4 Menu ..................9.5 Saving and dowloading data ..........9.6 Information ................9.7 Equipment data ..............9.8 Main values ................9.9 History ................... Table of Contents © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... -
Page 4: Notes For The Reader
Separate step with no follow-up action. 1. First step in a series of steps. 2. Second step in a series of steps. Result of the above action. ü Action completed, aim achieved. Notes for the Reader BA-62010-01-V01 © Lutz-Jesco GmbH 2020... -
Page 5: Safety
Use suction lines with a foot valve to avoid leaks when changing the container. ð Remove any spilt chemicals with large amounts of water. ð Rinse out splashes of chemicals on articles of clothing with large amounts of water immediately. Safety © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... - Page 6 ð Dispose of dosing medium residue in the correct fashion. ð Dispose of different materials separately and ensure that they are ð Clean the affected system parts thoroughly with large quantities of recycled. water. Safety BA-62010-01-V01 © Lutz-Jesco GmbH 2020...
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Page 7: Hazards Due To Non-Compliance With The Safety Instructions
Tab. 3: Personal protective equipment required Safety © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... - Page 8 Make settings on the software and sys- tem components Commissioning Control Maintenance Repairs Taking out of operation Storage Disposal Fault rectification Trained electricians Electrical installation Rectifying electrical faults Trained persons Control Tab. 4: Personnel qualification Safety BA-62010-01-V01 © Lutz-Jesco GmbH 2020...
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Page 9: Intended Use
If people operate the product who are not adequately qualified to carry out their respective activities. No original spare parts or accessories of Lutz-Jesco are used. Unauthorised alterations are made to the system. The user uses different dosing media than those indicated in the or- der. -
Page 10: Product Description
EASYZON produces chlorine dioxide via the acid-chlorite method using diluted chemicals. Both chemicals are mixed with water in a reactor and react to produce chlorine dioxide. → 4 ClO 4 HCl + 5 NaClO + 5 NaCl + 2 H Product description BA-62010-01-V01 © Lutz-Jesco GmbH 2020... - Page 11 If the pre-dilution and conveying flow stops, production will stop. Product description © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922...
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Page 12: Rating Plate
Product name Production capacity ClO Voltage supply, frequency, power consumption Label showing conformity with applicable European directives WEEE label Protection classification Serial number Part number Month/year of manufacture Tab. 7: Description of the components Product description BA-62010-01-V01 © Lutz-Jesco GmbH 2020... -
Page 13: Technical Data
However, a leak of the solution in the environment releases a low quan- tity of gaseous ClO . We list herebelow the main characteristics of the active principle. physical and chemical properties Technical data © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... -
Page 14: Dioxide Production Room And Production Reagents Storage Room
The supplier of the chemical reagents shall provide the relevant safety data sheet and all the indications foreseen by the norms in force, a copy of which shall be kept on the plant. Technical data BA-62010-01-V01 © Lutz-Jesco GmbH 2020... -
Page 15: Dimensions
Chlorine Dioxide System EASYZON Dd Operating Instructions 6 Dimensions All dimensions in mm. Fig. 4: Dimensions EASYZON Dd Dimensions © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... - Page 16 800 Dd 1400 Dd Compact Compact 700/590 850/770 900/820 1000/920 1000/330 1090/1010 1350/1270 1700/1620 Pre-dilution d.25 – DN20 d.32 – DN25 Pumps asp. 6 x 4 mm 8 x 6 mm Tab. 9: Dimensions Dimensions BA-62010-01-V01 © Lutz-Jesco GmbH 2020...
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Page 17: Installation
It must be possible to mount a gas warning device. It must be possible to mount an emergency-stop switch outside the room in which the chlorine dioxide system is located. Installation © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... -
Page 18: Hydraulic Installation
Chlorine Dioxide System EASYZON Dd Operating Instructions 7.6 Hydraulic installation Fig. 6: Hydraulic diagram Installation BA-62010-01-V01 © Lutz-Jesco GmbH 2020... -
Page 19: Electrical Installation
Minimum Level Switch – Acid (for Compact models not applicable) DI 9 Minimum Level Switch – Chlorite (for Compact models not applicable) To be configured Reserve To be configured Reserve Tab. 10: Description of the electrical connections Installation © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... -
Page 20: Power Cables
The power cables used to connect the producer shall be of a non-flame propagating type (IEC 20-22 and version 1). We recommend the following cross sections: 1 mm² to connect signals and controls. 1.5 mm² to connect the power supply of the producer and of the dosing pumps. Installation BA-62010-01-V01 © Lutz-Jesco GmbH 2020... -
Page 21: Grounding
5. Power on again. 6. Check the operation of the plant. Should the failure occur again, con- tact the technical service of the supplier of the machine. ü Access gained. Installation © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... -
Page 22: General Information
On the picture of the home page as well as on the pictures of the menus always all possible options are shown. Depending on your Easy- zon model fewer options may be seen. General information BA-62010-01-V01 © Lutz-Jesco GmbH 2020... -
Page 23: Configuration Menu
The following options are available: unchanged. Manual pump calibration ü Automatically calibrated. Automatic pump calibration Dioxide probe calibration Chlorite probe calibration Configuration menu © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... -
Page 24: Menu
ADJUST key. cessed. ü Manual mode set. è Repeat the operations described under section 9.3.3 „Calibration of the dioxide sensor“ on page 24. Configuration menu BA-62010-01-V01 © Lutz-Jesco GmbH 2020... - Page 25 5. Press Enter to Enter the Edit mode. 6. Press up or down to edit the field or the description Configuration menu © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922...
- Page 26 In this menu page the user can switch the language picking it from the Edit Enter to Enter the mode, press key up or down to edit the list. field or the description, then press Enter again to confirm. Configuration menu BA-62010-01-V01 © Lutz-Jesco GmbH 2020...
- Page 27 (not for compact models) ning the maximum and the minimum level. Alarm delay (s): 060 → Set the alarm delay compared to the warning for passing both threshold. Configuration menu © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922...
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Page 28: Saving And Dowloading Data
The logbook contains the latest 50 events occurred (the oldest one being It is possible to save data on a USB device the following parameters: cancelled). Press up/down to scroll the lines of the logbook. Dioxide chlorine production in g/h Configuration menu BA-62010-01-V01 © Lutz-Jesco GmbH 2020... -
Page 29: Commissioning
3. Set the required operation mode and the relevant parameters on the Chlorite) distinctly and continuously blink. electronic control unit, in compliance with the instructions supplied in ü Pumps bleeded. the relevant chapter. ü Start-up done. Commissioning © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... -
Page 30: Production Safety And Malfunctions
Perform a bleed phase (see chap. 9.2 position and at the „Bleed“ on page 23). same time the volume dosed by the pump is correct. Tab. 13: Malfunction and remedy Production safety and malfunctions BA-62010-01-V01 © Lutz-Jesco GmbH 2020... -
Page 31: Threshold Exceeded Clo Gas Detector
Verify the pump/circulator functioning. block of the pre-diluition pump/ Reboot both. circulator Tab. 16: Malfunction and remedy REMOTE SIGNALING: Closed contacts at 09 – 10 terminals. Production safety and malfunctions © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes. 200922... - Page 32 Since the machine is to be classified as “special waste”, please contact reactor valves. max.: annually specialized firms or the supplier for its disposal. Check that the flow sensors are properly recommended: every week positioned max.: monthly Tab. 17: Maintenance Disassembling BA-62010-01-V01 © Lutz-Jesco GmbH 2020...
- Page 33 Please describe the specific installation and enclose a simple drawing or picture of the chemical feed system, showing materials of const- ruction, diameters, lengths and heights of suction and discharge lines. Warranty claim © Lutz-Jesco GmbH 2020 BA-62010-01-V01 Subject to technical changes.
- Page 34 We assure that the aforementioned information is correct and complete and that the unit is dispatched according to the legal requirements. Company / address:..............Phone:......................................Fax:....................................... Email:..................Customer No.:................Contact person: ................ Date, Signature:................Declaration of no objection BA-62010-01-V01 © Lutz-Jesco GmbH 2020...
- Page 35 (NL) EU-overeenstemmingsverklaring Ondergetekende Lutz-Jesco GmbH, bevestigt, dat het volgende genoemde apparaat in de door ons in de handel gebrachte uitvoering voldoet aan de eis van, en in overeenstemming is met de EU-richtlijnen, de EU-veiligheidsstandaard en de voor het product specifieke standaard. Bij een niet met ons afgestemde verandering aan het apparaat verliest deze verklaring haar geldigheid.
- Page 36 Product warranty ................9 Prohibited dosing media ..............9 Safety ....................5 Signal words Explanation ...................4 Specialist staff ...................7 Trained persons .................8 Warnings General warnings .................5 Marking ..................4 Warning sign Explanation ...................4 Working in a safety-conscious manner ..........7 Index BA-62010-01-V01 © Lutz-Jesco GmbH 2020...
- Page 40 Hauptansicht EASYZON Dd-D Chlordioxid-Bereitungsanlage 62003014_4 Lutz-Jesco GmbH Am Bostelberge 19 D-30900 Wedemark Telefon: +49 5130 5802-0 info@lutz-jesco.com www.lutz-jesco.com Betriebsanleitung EASYZON Dd...
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