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Original operating instructions
© Lutz-Jesco GmbH 2015
Polymer preparing and dosing station
EASYPURE Powder and Liquid
Read the operating instructions!
The user is responsible for installation and operation related mistakes!
BA-70200-02-V01
Operating instructions
Dosing
Conveying
Control
Liquids
Gases
Systems
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Table of Contents
Related Manuals for Lutz-Jesco EASYPURE Series
Summary of Contents for Lutz-Jesco EASYPURE Series
- Page 1 Polymer preparing and dosing station EASYPURE Powder and Liquid Operating instructions Read the operating instructions! The user is responsible for installation and operation related mistakes! Dosing Liquids Original operating instructions BA-70200-02-V01 Conveying Gases © Lutz-Jesco GmbH 2015 Control Systems...
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Page 3: Table Of Contents
9.1 Short-term shutdown ............. 9.2 Long-term shutdown ............. 9.3 Storage ................. 9.4 Transportation................ 9.5 Disposal of old equipment ............10 Maintenance ..............25 10.1 Maintenance intervals ............10.2 Finishing maintenance ............© Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. 150527... -
Page 4: Notes For The Reader
1.3 Explanation of the warning signs Warning signs represent the type and source of a danger: Warning sign Type of danger General danger zone Table 2: Explanation of the warning signs Notes for the Reader BA-70200-02-V01 © Lutz-Jesco GmbH 2015 General non-discrimination... -
Page 5: Instruction For Action Identification
First step in a series of steps. Second step in a series of steps. Result of the above action. ü Action completed, aim achieved. Notes for the Reader © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Instruction for action identification 150527... -
Page 6: Safety
Read the Accident Prevention Regulations and the Safety Data Sheets to the dosing media find out what protective equipment you need. As a minimum, the following protective equipment is recommended: Protective clothing Protective gloves Goggles Safety BA-70200-02-V01 © Lutz-Jesco GmbH 2015 General warnings... -
Page 7: Personnel Qualification
Trained persons have received training from the operator about the tasks they are to perform and about the dangers stemming from improper behaviour. Trained persons have attended all trainings offered by the operator. Safety © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Personnel qualification 150527... -
Page 8: Intended Use
Drinking water or water of a similar quality should be used. It should be out their respective activities. free of solids and suspended matter. No original spare parts or accessories of Lutz-Jesco GmbH are used. Unauthorised changes are made to the device. The user uses different dosing media than those indicated in the order. -
Page 9: Product Description
Inspection cover ( one per chamber) (13). Agitator (one per preparation and maturing chamber; optionally also in the dosing chamber) Suspensomat Table 5: Description of components Product description © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Scope of delivery 150527... - Page 10 The maturing time available for generating a basis solution depends on the withdrawal volume and the capacity of the system. With a maximum withdrawal volume, it amounts to c. 60 minutes. Product description BA-70200-02-V01 © Lutz-Jesco GmbH 2015 Design and function...
- Page 11 Agitator 1 Agitator 2 Agitator 3 (optional) Subsequent dosing pump(s) (not included in the scope of delivery) Table 6: Switching the unit with various threshold values Product description © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Design and function 150527...
- Page 12 Fig. 6: Rating plate EASYPURE Description Product name Nominal size Serial number Month / year of manufacture Label showing conformity with applicable European directives WEEE label Part number Table 7: Rating plate Product description BA-70200-02-V01 © Lutz-Jesco GmbH 2015...
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Page 13: Technical Data
1000 2000 3000 4000 5000 6000 10000 consumption Protection class IP54 Permissible ambient °C +5 to +40 temperature Maximum viscosity mPas 2500 Table 9: Operating conditions and limits Technical data © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. 150527... -
Page 14: Electrical Specifications
1 1/4 valve Pressure reducer Inch 1 1/4 Solenoid valve Inch 1 1/4 Flow meter Feed Preparation, maturing and dosing chamber shut-off valves Dosing chamber output shut-off valve Table 11: Connection dimensions Technical data BA-70200-02-V01 © Lutz-Jesco GmbH 2015 Electrical specifications... -
Page 15: Components Coming Into Contact With The Media
Volume maturing 1402 1803 2100 2532 5120 chamber) Volume 1127 1500 1890 2610 Dosing chamber Empty weight (c.) Table 13: Other data Technical data © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Components coming into contact with the media 150527... -
Page 16: Dimensions
2250 EASYPURE 3000 2700 1600 1860 2250 EASYPURE 4000 3200 1750 1910 2300 EASYPURE 5000 3300 1850 2010 2400 EASYPURE 6000 3500 1850 2010 2600 EASYPURE 10000 3900 1850 2010 2700 Table 14: Dimensions Dimensions BA-70200-02-V01 © Lutz-Jesco GmbH 2015... -
Page 17: Installation
A base with a maximum incline of 1:200 is recommended on which to set-up the device. The system must be accessible for operation, maintenance and filling with dosing medium Installation © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Installation location 150527... -
Page 18: Electrical Installation
Connect the voltage supply in the control cabinet in accordance with the wiring diagrams included in the scope of delivery. è Earth the device in accordance with local regulations. ü Electrically installation Installation BA-70200-02-V01 © Lutz-Jesco GmbH 2015 Electrical installation... -
Page 19: Control
In an emergency, you must immediately disconnect the device from the mains supply or activate the Emergency Stop switch installed in the system. Ball valve open min. contact – no flow current flow Table 15: Symbols Control © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Control display 150527... -
Page 20: Selection
With the key CLOCK the bottom left or the F1 key, the external alarm Table 17: Selection elements signal can be suppressed for 2 minutes (siren, flashing light, etc.). Fig. 12: AGITATOR 1 Fig. 9: Language selection Fig. 10: System-specific data Control BA-70200-02-V01 © Lutz-Jesco GmbH 2015 Selection... - Page 21 With the key CLOCK the bottom left or the F1 key, the external alarm signal can be suppressed for 2 minutes (siren, flashing light, etc.). Fig. 14: DRY FEEDER Control © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Selection...
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Page 22: Error Messages
After cleaning the inlet nozzles and the flushing water have to be reset Increased risk of accidents! Rotating or pressurized parts are put into operation without warning.. Control BA-70200-02-V01 © Lutz-Jesco GmbH 2015 Error messages... - Page 23 This alarm is triggered by triggering by individual faults and an electrical safety device Production is shut down! Cause: Motor protection switch responded triggering an overload protection or single fault as described Remedy: Replacement of defective parts Control © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. Error messages 150527...
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Page 24: Shutdown
Ensure ideal storage conditions where possible: the storage place must be cold, dry, dust-free and generously ventilated, temperatures between + 0 °C and + 50 °C, Relative air humidity must not exceed 90 %. Shutdown BA-70200-02-V01 © Lutz-Jesco GmbH 2015 Short-term shutdown... -
Page 25: Maintenance
Operating instructions 10 Maintenance 10.1.1 Clean the dirt trap Products by Lutz-Jesco are manufactured to the highest quality standards and have a long service life. However, some parts are subject to operational wear. This means that regular visual inspections are The dirt trap must be checked for too much soiling. -
Page 26: Finishing Maintenance
Make a note of the date and scope of the maintenance performed. Attach a sticker displaying the maintenance date to the device. To restart the system, proceed in accordance with the instructions in section 9 „Start-up“ on page 20. ü Maintenance completed. Maintenance BA-70200-02-V01 © Lutz-Jesco GmbH 2015 Finishing maintenance... -
Page 27: Troubleshooting
Contact the manufacturer if No current necessary PLC defective Display defective The control display not Software deleted Contact the manufacturer. identical with the operating display Table 19: Troubleshooting Troubleshooting © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. 150527... -
Page 28: Spare Parts
Pressure-relief valve 2 Transparent filter cup with O-ring Table 20: Spare parts 12.1 Maintenance sets Part Content Twin roller chain, chain lock, flange Dry feeder bushing, washer seal, bushing, O-ring Table 21: Maintenance sets Spare parts BA-70200-02-V01 © Lutz-Jesco GmbH 2015... -
Page 29: Ec Declaration Of Conformity
(NL) EU-overeenstemmingsverklaring Ondergetekende Lutz-Jesco GmbH, bevestigt, dat het volgende genoemde apparaat in de door ons in de handel gebrachte uitvoering voldoet aan de eis van, en in overeenstemming is met de EU-richtlijnen, de EU-veiligheidsstandaard en de voor het product specifieke standaard. Bij een niet met ons afgestemde verandering aan het apparaat verliest deze verklaring haar geldigheid. -
Page 30: Declaration Of No Objection
We assure that the aforementioned information is correct and complete and that the unit is dispatched according to the legal requirements. Company / address:..............Phone:......................................Fax:....................................... Email:..................Customer No.:................Contact person: ................ Date, Signature:................Declaration of no objection BA-70200-02-V01 © Lutz-Jesco GmbH 2015... -
Page 31: Warranty Claim
Please describe the specific installation and enclose a simple drawing or picture of the chemical feed system, showing materials of const- ruction, diameters, lengths and heights of suction and discharge lines. Warranty claim © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. - Page 32 Structure of the device ...............9 Switching on ..................20 Installation ..................17 electrical ..................18 Trained electricians ................7 hydraulic ..................17 Trained persons .................7 Intended purpose ................8 Transportation ..................22 Intended use ..................8 Troubleshooting ................25 Turning on the device ...............20 Long-term shutdown ...............22 BA-70200-02-V01 © Lutz-Jesco GmbH 2015...
- Page 33 Polymer preparing and dosing station EASYPURE Powder and Liquid Operating instructions Warnings General warnings .................6 Marking ..................4 Warning sign Explanation ...................4 Warranty claim ................29 Water quality ..................8 Working in a safety-conscious manner ..........6 © Lutz-Jesco GmbH 2015 BA-70200-02-V01 Subject to technical changes. 150527...
- Page 34 Centrifugal Pumps Products for the disinfection of swimming pool water based on salt water electrolysis and domestic water technology The Lutz-Jesco App for iPads is available from the iTunes App Store. Additional information can be found at www.lutz-jesco.com Headquarters Hungary...
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