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Related Manuals for Lutz-Jesco EASYPRO COMPACT
Summary of Contents for Lutz-Jesco EASYPRO COMPACT
- Page 1 Hauptansicht EASYPRO Compact Water sampling station 42803001_2 EASYPRO COMPACT Operating instructions Read the operating manual! The user is responsible for installation and operation related mistakes! Dosing Liquids © Lutz-Jesco GmbH 2020 BA-42840-02-V03 Conveying Gases Control Systems...
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Page 3: Table Of Contents
11.4 Cleaning the sample water filter ........... 4.4 Design and function TOPAX MC ..........® 11.5 Keeping logfiles ..............4.5 Rating plate EASYPRO COMPACT water sampling station ..11.6 Updating software..............4.6 Rating plate TOPAX MC multi-channel controller ....®... -
Page 4: Notes For The Reader
Water sampling station EASYPRO COMPACT Operating instructions 1 Notes for the Reader 1.3 Explanation of the warning signs These Operating instructions contain information and behaviour rules for safe and designated operation of the Water sampling station EASYPRO COMPACT. Warning signs represent the type and source of a danger:... -
Page 5: Safety
Water sampling station EASYPRO COMPACT Operating instructions 2 Safety 2.1 General warnings 2.2 Hazards due to non-compliance with the safety instructions The following warnings are intended to help you eliminate the dangers that can arise while handling the device. Risk prevention measures Failure to follow the safety instructions may endanger not only persons, always apply regardless of any specific action. - Page 6 Water sampling station EASYPRO COMPACT Operating instructions 2.4.2 Trained electricians Due to their professional training, knowledge and experience as well as knowledge of specific standards and provisions, trained electricians are able to do the electrical work assigned to them and to recognise and avoid any potential dangers by themselves.
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Page 7: Intended Use
No adequate or regular inspection of correct functioning 3.2 Intended purpose No replacement of damaged parts or cables. The EASYPRO COMPACT water sampling station is solely designed for No securing against reactivation during maintenance work Use of the wrong spare parts. -
Page 8: Product Description
Input pH single-rod measuring cell Outflow tap Temperature sensor Disinfection measuring cell Sample mount for buffer solutions Inflow tap Sample water filter Extraction point Flow controller Flow control Tab. 4: Water sampling station EASYPRO COMPACT position numbers Product description BA-42840-02-V03 © Lutz-Jesco GmbH 2020... -
Page 9: Design And Function Topax ® Mc
Water sampling station EASYPRO COMPACT Operating instructions 4.4 Design and function TOPAX ® 4.4.1 Functional diagram Input modules Sensors Control Output modules Actors system Distur- free Current pH / bance Controller 1 Module 1 Temp chlorine module variable Compensation Disturbance... -
Page 10: Rating Plate Easypro Compact Water Sampling Station
The main view shows the current values from up to Month/year of manufacture four sensors and further information. Tab. 7: Position numbers of rating plate EASYPRO COMPACT water sampling station 4.6 Rating plate TOPAX MC multi-channel controller ®... -
Page 11: Technical Data
Number of output modules Relays 2 x 230 V AC, 5 A (ohmic load) Optocoupler 2 x 80 V DC, 5 mA Tab. 9: Technical data EASYPRO COMPACT water sampling station Technical data © Lutz-Jesco GmbH 2020 BA-42840-02-V03 Subject to technical changes. -
Page 12: Measuring Cell
Water sampling station EASYPRO COMPACT Operating instructions 5.2 Measuring cell Technical data for connecting a TOPAX MC controller. ® 5.2.1 Open 3-electrode measuring cell Measuring cell DMZ3.1 Measuring input all oxidizing ions Measuring electrode Gold or platinum (depending on measurement) -
Page 13: Multi-Channel Controller Topax ® Mc Measuring Inputs
Water sampling station EASYPRO COMPACT Operating instructions 5.4 Multi-channel controller TOPAX MC measuring inputs ® Measuring inputs (depending on version) Number of measuring inputs up to 4 Amperometric 3-electrode measur- mg/l 0 – 15 (dependant on the measuring cell transconductance) ing cell with potentiostat (DMZ3.1) -
Page 14: Terminal Clips Of The Main Board And The Components
Water sampling station EASYPRO COMPACT Operating instructions 5.6 Terminal clips of the main board and the components Input 1 Output 1 Input 2 Output 2 Input 3 Output 3 LED outputs 0/4 – 20 mA Output 4 2 3 4 5 6 7... -
Page 15: Dimensions
Water sampling station EASYPRO COMPACT Operating instructions Maßbild EASYPRO Compact 6 Dimensions 42803001_3 6.1 Water sampling station All dimensions in mm Fig. 7: Water sampling station dimensions Dimensions © Lutz-Jesco GmbH 2020 BA-42840-02-V03 Subject to technical changes. 200116... -
Page 16: Wall Holder
Water sampling station EASYPRO COMPACT Operating instructions 6.2 Wall holder All dimensions in mm 8 25 Fig. 8: Water sampling station, front view (374,5) Fig. 9: Wall holder, plan view Fig. 10: Wall holder, view from right side Dimensions BA-42840-02-V03... -
Page 17: Installation
3. Lead the supply cable through a cable screw connection to the This section takes you through the wall mounting of the Water sampling station EASYPRO COMPACT step by step. underside of the device. 4. Turn the cable screw connection union nut until the line is fixed in the Perform the following work steps: screw connection so that the screw connection performs strain relief. -
Page 18: Installing The Hydraulics
1. Connect the extraction point of the sample water to the inflow tap PLEASE NOTE (Fig. 1 “Water sampling station EASYPRO COMPACT” on page 8, pos. 8) by plugging the hose into the inflow tap. Electronic distortion of the measurement results. -
Page 19: Connecting The Actors
Water sampling station EASYPRO COMPACT Operating instructions 7.6 Connecting the actors 7.5.1 pH Redox module input circuit board Depending on the equipment of the device, you have various possibilities of actuating actors such as dosing pumps or regulation valves. 7.6.1 Alarm relay Fig. - Page 20 Water sampling station EASYPRO COMPACT Operating instructions 7.6.3 Output circuit board with optocoupler 7.6.5 Output circuit board with servomotor 20 mA The output connects a servomotor with or without feedback. Fig. 17: Output circuit board with optocoupler Terminal Function Description Fig.
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Page 21: Digital Inputs
The device is fitted with a network input in the form or a 4-pole and You can also test the connection of terminals 13 to 20. D-coded M12x1 socket. Lutz-Jesco GmbH offers different lengths of Pre-conditions for actions: special twisted-pair network cables to make the typical Ethernet RJ-45 plug connection. - Page 22 Water sampling station EASYPRO COMPACT Operating instructions Your device can have an optional RS485 interface. Using a second data cable you can connect up to 14 devices with a PC or a PLC. Modbus RTU protocol serves as a protocol for data transfer. You can use the addresses 1 to 14.
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Page 23: Commissioning Of The Water Sampling Station
3. Read off the flow volume on the flow control (fig. 1, pos. 12). It has This section takes you through the commissioning of the Water sampling station EASYPRO COMPACT. At least 24 hours must be been set correctly if the upper level of the float lies against the allocated for commissioning in order to calibrate the TOPAX notched marking. - Page 24 Water sampling station EASYPRO COMPACT Operating instructions Pre-conditions for actions: ü The installation of the water sampling station, the electrics, the hydraulics and the measuring cells has been performed successfully. ü A facility is available for performing the DPD method for the manual measurement of the chlorine content.
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Page 25: First Steps
Water sampling station EASYPRO COMPACT Operating instructions 8.5 First steps 8.6.1 Inputs You can connect up to four sensors (depending on model) for various PLEASE NOTE water parameters and the temperature to the device. You can also use up to eight digital inputs (depending on the version). - Page 26 Water sampling station EASYPRO COMPACT Operating instructions 8.6.1.3 Compensation of cross sensitivities 8.6.1.5 Virtual inputs The water parameters which you measure with the device can be falsified You can calculate a new value from multiple measurements or reference by interference (e. g. with temperature or pH value).
- Page 27 Water sampling station EASYPRO COMPACT Operating instructions Perform the following work steps: Function Reaction 1. Working in the main menu under System > Inputs, navigate to the Only display as an alarm message. Nothing is “Virtual” tab. Pre-alarm 1 – 4 switched off.
- Page 28 Water sampling station EASYPRO COMPACT Operating instructions 8.6.2.2 Actuation via a timer 8.6.2.4 Digital output signals You can use digital output signals via the outputs of the alarm relay, an The output can be used for direct actuation via a timer. This is required optocoupler circuit board or a relay circuit board.
- Page 29 Water sampling station EASYPRO COMPACT Operating instructions 7. Output triggers upon: Select from the list of all possible alarms 4. 20 mA type: You can choose between the following signal types: those which should trigger the output. The output switches as soon 4 –...
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Page 30: Password Protection
Water sampling station EASYPRO COMPACT Operating instructions 8.7 Password protection 8.6.3.2 Configuring the second overview Perform the following work steps: The password protection of your device has been deactivated at the factory. You can provide your device with password protection against 1. -
Page 31: Network Settings
Water sampling station EASYPRO COMPACT Operating instructions 8.8 Network settings You may need to perform settings in order to be able to use the device in a network. Further information about using the device in a network can be found in section 9.7 “Access via network”... -
Page 32: Operation
Water sampling station EASYPRO COMPACT Operating instructions 9 Operation 9.2.1 View and open files When in operation, the device will display the main view with the current values and the status row with status messages. You can display the logbook files on the device. -
Page 33: Manual Mode
Water sampling station EASYPRO COMPACT Operating instructions 3. You can set the scaling of the individual trend display for every value 9.5.1.1 2-point adjustment of the pH value individually. Press on the “Scaling” tab, select a sensor and define Pre-conditions for actions: "minimum”... - Page 34 Water sampling station EASYPRO COMPACT Operating instructions 7. Hold the pH single-rod measuring cell in the buffer solution and move 6. Rinse the Redox single-rod measuring cell with water and dab it dry. back and forth for a short time.
- Page 35 Water sampling station EASYPRO COMPACT Operating instructions 7. Confirm the entry with the green checkmark. 5. Confirm with the green checkmark. ü 1-point adjustment of a 3-electrode potentiostat completed. ü Adjustment of a temperature sensor completed. 9.5.3.2 2-point adjustment of a 3-electrode potentiostat 9.5.5 Servomotor relay...
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Page 36: Setpoints And Reference Sets
Water sampling station EASYPRO COMPACT Operating instructions 2. Activate the manual mode of the output with “On” and set the control 9.5.6.2 Calibrating the 20 mA output output as 0 %. If, whilst performing the previous compensation, you have determined The servomotor now stops completely. - Page 37 Water sampling station EASYPRO COMPACT Operating instructions you to change it immediately. If it is a 2-side control, two setpoints To configure, working in the “Setpoints” menu item, select the “Switch- must be entered. Both for the control direction “Raise” or “Lower”.
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Page 38: Access Via Network
Water sampling station EASYPRO COMPACT Operating instructions Perform the following work steps: Web browser (only Ethernet) 1. Automatically switching the reference sets: Set a checkmark You can access the device data using all network devices which are fitted here. with a web browser. You will require the IP address, subnetmask and 2. -
Page 39: Shutdown
It starts the measurement Relative air humidity must not exceed 90 % and regulation. 10.4 Transportation ü The EASYPRO COMPACT water sampling station has been successfully shutdown temporarily and put back into operation Pre-conditions for actions: again. ü... -
Page 40: Maintenance
Operating instructions 11 Maintenance 11.2 Measuring cells Products by Lutz-Jesco are manufactured to the highest quality standards and have a long service life. However, some parts are subject to opera- tional wear. This means that regular visual inspections are necessary to ensure a long operating life. -
Page 41: Keeping Logfiles
The most up-to-date firmware version can be downloaded Socket wrench 5.5 mm (M3) from www.Lutz-Jesco.com. Copy this *.BIN file onto the New battery: CR1220, Ø12,5 mm, 3 V, 35 mAh device USB flash drive. The file must be saved in the root... -
Page 42: Resetting The Settings
Water sampling station EASYPRO COMPACT Operating instructions Resources required: 3. Click “Load” to confirm. The device configuration returns to the saved state. Slotted screwdriver ü Load the old configuration. New fuse: 5 x 20 mm, 3.15 A, 250 V (delay) Perform the following work steps: 11.10 Finishing maintenance... -
Page 43: Troubleshooting
Check the visible parts and filter (Fig. 1 “Water sampling station Sample water flow dirty EASYPRO COMPACT” on page 8, pos. 9) for soiling and clean if necessary. Measured value fluctuates Loose measurement cable connections Check measurement cable; re-attach if necessary... - Page 44 7.5 “Connecting sensors” on page 18. The sensor error is displayed as an alarm. The signal cable to the sensor has a break. Replace the signal cable. Tab. 31: Troubleshooting EASYPRO COMPACT water sampling station Troubleshooting BA-42840-02-V03 © Lutz-Jesco GmbH 2020...
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Page 45: Modbus Addresses
Water sampling station EASYPRO COMPACT Operating instructions 13 Modbus addresses With a DOUBLE-WORD, the HIGH-WORD is transferred first! Hexadecimal display is shown by a leading “0x”. Address Description Meaning Data that are not channel-related. 0x0500 + (number of channels -1) Device type + version A single-channel controller accordingly has the identification: 0x0500. - Page 46 Water sampling station EASYPRO COMPACT Operating instructions Address Description Meaning 1 = pH 2 = Redox 3 = Free chlorine 4 = Total chlorine 5 = Chlorine dioxide 6 = Bromine 7 = Chlorite 8 = Hydrogen peroxide 9 = Ozone...
- Page 47 Water sampling station EASYPRO COMPACT Operating instructions Address Description Meaning Control output Y (active control) 500 = 50,0 % (2 Byte signed int) 2025 Control output Y (only manual mode) Control output 2 Y2 (active control) 500 = 50,0 % (2 Byte signed int) 2026 Second side if 2-side control is active.
- Page 48 Water sampling station EASYPRO COMPACT Operating instructions Address Description Meaning 0 = Sensor 1 1 = Sensor 2 2 = Sensor 3 3 = Sensor 4 2104 The assigned input of the controller 4 = Virtual input 1 5 = Virtual input 2...
- Page 49 Water sampling station EASYPRO COMPACT Operating instructions Address Description Meaning Message or alarm Sensor error 1 Sensor error 2 Sensor error 3 Sensor error 4 Sensor 1 maximum alarm Sensor 2 maximum alarm Alarm status 1 Sensor 3 maximum alarm...
- Page 50 Water sampling station EASYPRO COMPACT Operating instructions Address Description Meaning Message or alarm Setpoint changeover Measuring water shortage External stop Low level alert 1 Low level alert 2 Low level alert 3 Alarm status 3 Low level alert 4 2227...
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Page 51: Notes To Eu Conformity
Water sampling station EASYPRO COMPACT Operating instructions 14 Notes to EU conformity The EASYPRO COMPACT water sampling station does not fall under the purview of the Machinery directive 2006/42/EG. The EASYPRO COMPACT water sampling station falls under the purview of the pressure equipment directive 2014/68/EU. -
Page 52: Eu Declaration Of Conformity
Water sampling station EASYPRO COMPACT Operating instructions 15 EU Declaration of Conformity (DE) EU-Konformitätserklärung Hiermit erklären wir, dass das nachfolgend bezeichnete Gerät aufgrund seiner Konzipierung und Bauart sowie in der von uns in Verkehr gebrachten Ausführung den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforderungen der aufgeführten EU-Richtlinien entspricht. Bei einer nicht mit uns abgestimmten Änderung am Gerät verliert diese Erklärung ihre Gültigkeit. -
Page 53: Declaration Of No Objection
Water sampling station EASYPRO COMPACT Operating instructions 16 Declaration of no objection Declaration of no objection Please fill out a separate form for each appliance! We forward the following device for repairs: Device and device type: ..............Part-no.:................... Order No.:.................. -
Page 54: 17 Warranty Claim
Water sampling station EASYPRO COMPACT Operating instructions 17 Warranty claim Warranty claim Please copy and send it back with the unit! If the device breaks down within the period of warranty, please return it in a cleaned condition with the complete warranty claim. -
Page 55: Glossary
Water sampling station EASYPRO COMPACT Operating instructions 18 Glossary Limit value control/DIN contact Proportional range Xp The limit value control is an output which switches when determined The proportional range ‘Xp’ (p proportion) of a P, PI or PID controller indicates the amount by which the actual value ‘X’... -
Page 56: 19 Index
Water sampling station EASYPRO COMPACT Operating instructions 19 Index Basic load ..................28 Notes for the Reader ................4 Battery ....................42 Operation ..................33 Calibrating the measuring cells ............24 Calibration ..................34 Clean the filter .................42 Personnel qualification ...............5 Commissioning ................25 Personnel tasks .................6 Control .....................24... - Page 60 Hauptansicht EASYPRO Compact 42803001_2 Lutz-Jesco GmbH Am Bostelberge 19 D-30900 Wedemark Phone: +49 5130 5802-0 info@lutz-jesco.com www.lutz-jesco.com Operation instructions Water sampling station EASYPRO COMPACT...
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