Southern States RDA Installation Instructions Manual

Aluminum double end break disconnect switch

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Type RDA – RDA-1
Aluminum Double End
Break Disconnect
Switch
Volt: 345kV
Amp: All
INSTALLATION &
INSTRUCTION
MANUAL

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Summary of Contents for Southern States RDA

  • Page 1 Type RDA – RDA-1 Aluminum Double End Break Disconnect Switch Volt: 345kV Amp: All INSTALLATION & INSTRUCTION MANUAL...
  • Page 2 Page I...
  • Page 3 Portions of it may not be applicable or may not have complete instructions for your specific equipment. If you do not understand any part of these instructions or need assistance, contact Southern States Service Division at 770-946-4562 during normal business hours (8:00am – 4:30pm EST, M-F) or...
  • Page 4 Page III LIMITED WARRANTY Southern States, LLC (“SSLLC”) warrants only to the Warranty Holder (hereinafter defined as the “End User” or the “Immediate Purchaser”, as applicable, pursuant to the terms and conditions of this Limited Warranty as set forth below), that the Product identified below will, upon shipment, be free of defects in workmanship and material for the applicable Warranty Period.
  • Page 5 Page IV...
  • Page 6 Equipment. • The Purchaser will, within seven (7) days after receipt of the Equipment, inspect the Equipment and identify and notify Southern States in writing of any missing parts, damage or defects observed in the Equipment.
  • Page 7 Southern States consent. • In the event that Southern States is found by a court of competent jurisdiction or a properly empaneled arbitral body to be liable to the Purchaser for any reason, Southern States shall be entitled to a reduction in the liability by taking into account the exceptions provided by statute, law, and any counterclaims Southern States may have against Purchaser.
  • Page 8 Page VII Type RDA & RDA-1 Aluminum Double End Break 3-Phase, Group Operated Disconnect Switch Volt: 345kV Amp: All...
  • Page 9: Table Of Contents

    Page VIII Table of Contents Table of Contents .............................. VIII List of Tables and Figures ........................... IX Summary & Introduction ............................1 Summary ................................1 Important ................................1 Introduction ................................ 2 Recommended Tools & Values ......................... 3 Product Description ............................... 4 Typical Disconnect Switch ..........................
  • Page 10: List Of Tables And Figures

    Figures Page Figure 1: Identification of parts (no scale) RDA 345kV, 2,000 amp shown ............4 Figure 2: Match mark locations ..........................5 Figure 3: Spacers (“A”) are mounted above the corona shields (“B”) to maintain equal height of live parts when live part accessories are used.
  • Page 11: Summary & Introduction

    The sales contract contains the entire obligations of Southern States. The Warranty contained in the contract between the parties is the sole warranty of Southern States. Any statements contained herein do not create new warranties or modify the existing warranty.
  • Page 12: Introduction

    Summary & Introduction Introduction Southern States switches designated RDA and RDA-1 that are rated 345kV come in current ratings of 1600, 2000, and 3000 continuous amperes. The illustration below shows the basic design configuration of these switch lines; however, individual differences may exist between models due to different mounting schemes, insulator types and sizes, and customer requirements.
  • Page 13: Recommended Tools & Values

    Page 3 Summary & Introduction Recommended Tools & Values Table 1: Recommended Tools and Torque Values Recommended Tools Recommended Torque Values Type Sizes Bolt/Nut size Torque (Ft-lb) Hand Wrenches 15/16”, 3/4", 1/2” and/or Sockets 5/8”, 9/16” Drill Bit 1/4” 5/8” 3/4"...
  • Page 14: Product Description

    Page 4 Product Description Product Description Typical Disconnect Switch Figure 1: Identification of parts (no scale) RDA 345kV, 2,000 amp shown...
  • Page 15: Installation & Adjustment Procedures

    Page 5 Installation & Adjustment Procedures Installation & Adjustment Procedures Assembly The general procedure for installing these switches is as follows: 1. Uncrate the switches, remove the shipping ties, and check for damage in transit. If any damage is found, immediately file a claim with the carrier and notify the factory. 2.
  • Page 16 Page 6 Installation & Adjustment Procedures Figure 3: Spacers (“A”) are mounted above the corona shields (“B”) to maintain equal height of live parts when live part accessories are used. Otherwise, no spacers are supplied. 5. Use a plumb bob or level and true up the end insulators. It is important that they be perpendicular to the base in both planes.
  • Page 17 Page 7 Installation & Adjustment Procedures Figure 4: Jack Screw Adjustment • To adjust the insulator stack, first loosen all four nuts (A). Tilt the insulator to the required position by screwing up or down on nuts (B). Re-tighten nuts (A). The rotating insulator requires special attention to ensure good switch operation.
  • Page 18 Page 8 Installation & Adjustment Procedures Preparation Place a mark on the exact center of the rotating insulator Make a marker of any convenient material such as metal angle or lumber. Make a sharp pointer and attach it to the center of the marker. Place the marker over the center of the rotating insulator in such a manner that it can be used as a reference point but does not drag on the insulator top during rotation.
  • Page 19 This procedure can cut a significant amount of time from installation, and will work in all cases except on the center insulator of the double-side-break RDA, RDA-1, and RDC switches. Where alignment difficulties are encountered with the center stack on double side break switches, match mark and remove the top insulator unit (after adjustment for concentric rotation) and bolt the parts together on the ground, where alignment will be easier.
  • Page 20: Proper Contact Engagement

    Page 10 Installation & Adjustment Procedures 6. Mount the hinge and blade assembly as shown in Figure 8. Be sure that the match marks made earlier are aligned. The jaws also may be mounted at this time. Note: If applicable, at this time also mount accessories such as: grounding switch jaw, quick break devise, outriggers, etc., as shown on the Op.
  • Page 21 Page 11 Installation & Adjustment Procedures Figure 10: The blade tips must be centered in the contact fingers. Figure 11: Blade rotation. A. The blade tips must hit the stop in the jaws simultaneously (Figure 9). Minor misalignments can be corrected by tilting the jaw insulator stacks with the jack screws.
  • Page 22: Contact Misalignments And Corrective Procedures

    Page 12 Installation & Adjustment Procedures Contact Misalignments and Corrective Procedures A. Blade tip moves, or attempts to move, vertically, during final rotation in contacts. Corrective Procedure: The center insulator is not rotating true. Recheck adjustments described in Figure 5. Figure 12: Blade tip attempts to move up or down during final blade rotation.
  • Page 23 Page 13 Installation & Adjustment Procedures • Corrective Procedure for Misalignments “B” and “C” on previous page: If either condition “B” or “C” is encountered, and if it is certain that both jaw insulator stacks are properly plumbed, it will be necessary to adjust the rotating insulator bearing.
  • Page 24 Page 14 Installation & Adjustment Procedures Figure 16: Adjust jaw up or down so that leading edge of blade tip touches the contact fingers first.
  • Page 25: Mounting And Final Adjustment

    Page 15 Installation & Adjustment Procedures Mounting and Final Adjustment 1. If the switch has been assembled on the ground, at this time mount it on the structure. LIFT BY THE SWITCH BASE ONLY. Secure blade with ties during lifting. Figure 17: Sling attachment 2.
  • Page 26 Page 16 Installation & Adjustment Procedures Figure 18: Arcing horn attachment. Blade arcing horn (arrow) goes under jaw horn. Arcing Horn Adjustment: Figure 19: Correct arcing horn adjustment has Figure 20: Improper adjustment allows horn parallel to movement of the blade tip, arcing horn to droop into blade path.
  • Page 27: Operating Mechanism

    Page 17 Installation & Adjustment Procedures Operating Mechanism Figure 21: Schematic drawing of a typical interphase pipe arrangement with the auxiliary switch arm at “A”. 1. Included with every switch is an Operating Mechanism Drawing (Op. Mech. Drawing). Study this drawing carefully, and with all switch poles closed, install mounting brackets, bushings, manual operation devices (if used), vertical pipe, adjustable crank arm, reach rod, and interphase pipe.
  • Page 28 Page 18 Installation & Adjustment Procedures Figure 22: Adjustable arm assembly Pipe collar must support full weight of pipe. 5. ADJUSTMENT: If a motor operator is used, DO NOT use electrical operations until all adjustments are made. All grounding switch poles should be closed, all line switch poles open.
  • Page 29 Page 19 Installation & Adjustment Procedures − If the switch does not fully open, the radius of the arm is too short. To correct: a. Check first to see that nothing has slipped. b. Return the switch to the closed position. c.
  • Page 30: Recommended Inspection Maintenance

    Page 20 Recommended Inspection Maintenance Recommended Inspection Maintenance It is recommended that maintenance on these switches be performed in accordance with ANSI STANDARDS C37.35-1976.
  • Page 31: General Instructions For Threaded Clevises

    Page 21 General Instructions for Threaded Clevises General Instructions for Threaded Clevises When threaded clevises are specified, one is generally attached to the adjustable arm, and two more to the center phase switch arm (refer to the plan view of the operating mechanism drawing and the illustration below).
  • Page 32 Page 22 General Instructions for Threaded Clevises Be sure the initial setting is correct, and do not adjust beyond the maximum allowable dimension. If adjustment beyond the maximum allowable dimension is needed loosen the U-bolts on the outboard phase clevis and reposition the pipe toward the center phase.
  • Page 33 Page 23...
  • Page 34 30 Georgia Avenue Hampton, Georgia 30228 Phone: 770-946-4562 Fax: 770-946-8106 E-mail: support@southernstatesllc.com http://www.southernstatesllc.com ©2017 Southern States, LLC IB-111-RDA.RDA-1 R3 345 101017 Printed U.S.A.

This manual is also suitable for:

Rda-1

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