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Repair and Parts
3400G Airless Gas
Sprayer
-For the application of architectural paints and coatings-
Model 249616
3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Related
Manuals
Operation
311206
Pump
311061
Gun
309971
311207C
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Table of Contents
Related Manuals for Graco ASM Zip Spray 3400G
Summary of Contents for Graco ASM Zip Spray 3400G
- Page 1 Repair and Parts 3400G Airless Gas Sprayer 311207C -For the application of architectural paints and coatings- Model 249616 3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Related Manuals Operation...
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Page 2: Warnings
Warnings Warnings The following are general warnings are related to the setup, use, grounding, maintenance and repair of this equip- ment. Additional more specific warnings may be found throughout the body of this manual where applicable. Symbols appearing in the body of the manual refer to these general warnings. When these symbols appear throughout the manual, refer back to these pages for a description of the specific hazard. - Page 3 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals.
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Page 4: Table Of Contents
Table of Contents Table of Contents Warnings ....... . . 2 Displacement Pump . -
Page 5: Controls
Controls Controls 311207C... -
Page 6: Maintenance
Maintenance Maintenance Pressure Relief Procedure CAUTION For detailed engine maintenance and specifications, refer to separate Honda engines Owner’s Manual, supplied. DAILY: Check engine oil level and fill as necessary. 1. Lock gun trigger safety. DAILY: Check hose for wear and damage. 2. -
Page 7: Troubleshooting
Troubleshooting Troubleshooting Relieve pressure; page 6. PROBLEM CAUSE SOLUTION Engine won’t start Engine switch is OFF Turn engine switch ON Engine is out of gas Refill gas tank Engine oil level is low Try to start engine. Replenish oil, if necessary Spark plug cable is disconnected or Connect spark plug cable or replace spark plug damaged... - Page 8 Troubleshooting PROBLEM CAUSE SOLUTION Pump output is low Strainer (32) is clogged Clean strainer. Piston ball is not seating Service piston ball. Manual 311061. Piston packings are worn or damaged Replace packings. Manual 311061. O-ring in pump is worn or damaged Replace o-ring.
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Page 9: Bearing Housing And Connecting Rod
Bearing Housing and Connecting Rod Bearing Housing and Connecting Rod Removal 2. Assemble connecting rod (53) and bearing housing (52). 3. Clean mating surfaces of bearing and drive hous- ings. 1. Relieve pressure; page 6. 4. Align connecting rod with crank (B) and carefully align locating pins (F) in drive housing (20) with 2. -
Page 10: Drive Housing
Drive Housing Drive Housing Removal Installation 1. Liberally apply bearing grease (supplied with replacement gear cluster) to gear cluster (79) and to areas called out by note 2. Use full 0.62 pint (0.29 liter) of grease. 1. Relieve pressure; page 6. 2. -
Page 11: Pinion Assembly/Rotor/Field/Shaft/Clutch
Pinion Assembly/Rotor/Field/Shaft/Clutch Pinion Assembly/Rotor/Field/Shaft/Clutch Removal 5. Place pinion assembly (85) on bench with rotor side If pinion assembly (85) is not removed from clutch hous- ing (70), do steps 1-4. otherwise, start at step 5. 6. F . 7. Remove four screws (84) and lockwashers (78). - Page 12 Pinion Assembly/Rotor/Field/Shaft/Clutch 11. Remove armature (100). 4. Install armature (100) on engine drive shaft. 5. Install four screws (84) and lockwashers (78) with torque of 125 in-lb. 6. F . 8. Tap pinion shaft (85d) in with plastic mallet. 7. Install retaining ring (85e) with beveled side facing field.
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Page 13: Clamp
Clamp Clamp Removal 1. F . 11. Loosen two screws (71) on clamp (74). Face of clutch housing ± ± 2. Push screwdriver into slot clamp (74) and remove 1.550 .010 in. (39.37 .25 mm) clamp. ± ± · Torque to 125 .10 in-lb (14 1.1 N Installation... -
Page 14: Clutch Housing
Clutch Housing Clutch Housing Removal 3. Install capscrew (10) from beneath mounting plate · (D). Torque to 26 ft-lb (35.2 N 1. F . 12. Remove four capscrews (71) and lockwash- ers (72) which hold clutch housing (70) to engine. 2. -
Page 15: Engine
Engine Engine Removal 1. Remove Pinion Assembly/Rotor/Field/Pinion/Clutch, Clamp and Clutch Housing, as instructed on page 2. F . 13. Disconnect all necessary wiring. 3. F . 14. Remove two locknuts (9) and screws (8) from base of engine. 4. Lift engine carefully and place on work bench. NOTE: All service to engine must be performed by an authorized HONDA dealer. -
Page 16: On/Off Switch
On/Off Switch On/Off Switch Removal 4. Press in on two retaining tabs on each side of ON/OFF switch (48) and remove switch. Installation 1. Install new ON/OFF switch (48) so tabs of switch snap into place of pressure control housing (26). 1. -
Page 17: Pressure Control
Pressure Control Pressure Control Control Board Pressure Control Transducer Removal Removal 1. Relieve pressure, page 6. 1. Relieve pressure, page 6. 2. F . 15. Remove four screws (24) and cover (22). 2. F . 15. Remove four screws (24) and cover (22). 3. - Page 18 Pressure Control 2. F . 15. Remove four screws (24) and cover (22). 2. F . 15. Install pressure adjust potentiometer (93-B), shaft nut, lockwasher (93-A) and potentiom- eter knob (46). 3. Disconnect lead (D) from control board (21). a. Turn potentiometer (93-B) shaft clockwise to internal stop.
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Page 19: Displacement Pump
Displacement Pump Displacement Pump Removal 1. Flush pump (17). 2. Relieve pressure, page 6. . 18 Repair 3. F . 16. Cycle pump with piston rod (A) in its lowest position. See manual 307806 for pump repair instructions. 4. F . - Page 20 Displacement Pump 3. F . 20. Screw locknut down into pump until nut 4. F . 21. Fill packaging nut with ASM Throat Packing stops. Screw pump up into bearing housing until it is Seal Fluid until fluid flows onto top of seal. stopped by locknut.
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Page 21: Parts Drawing
Parts Drawing Parts Drawing . 22 311207C... -
Page 22: Parts List
Parts List Parts List Part No. Description Part No. Description 114687 CLIP, retainer 114672 WASHER, thrust 108868 CLAMP, wire 15G390 HOUSING, clutch 112827 BUTTON, snap 109031 SCREW, cap, sch. 192027 SLEEVE, cart 104008 WASHER, lock, spring 237686 CLAMP, grounding assembly 183401 KEY, parallel 193700 PLUG, tube 193680 COLLAR, shaft... -
Page 23: Parts List & Drawing - Pinion Assembly
Parts List & Drawing - Pinion Assembly Parts List & Drawing - Pinion Assembly Ref No. 85 and 20 Ref 20: Drive Housing Assembly 249619 Ref 85: Pinion Housing Assembly 249624 Part No. Description 249619 DRIVE HOUSING 107089 WASHER Part No. Description 116191 WASHER 249624 PINION HOUSING 105489 PIN... -
Page 24: Parts Drawing - Sprayer
Parts Drawing - Sprayer Parts Drawing - Sprayer . 24 Parts List - Sprayer Part No. Description Part No. Description 102* 245527** FILTER, fluid 104* 196773 INSERT, filter 198548 HOUSING, control 106* 15C139 BOWL, filter 245394 BOARD, control; includes 21a 114331 SCREW, machine NUT, nylon 15F302 LABEL, pressure control... -
Page 25: Wiring Diagram
Wiring Diagram Wiring Diagram . 25 311207C... -
Page 26: Technical Data
Technical Data Technical Data Honda Engine Inlet paint strainer ....16 mesh (1190 micron) Power Rating @ 3700 rpm stainless steel screen, reusable ANSI ........4.0 Horsepower DIN 6270B/DIN 6271 NA ..........2.1 Kw - 2.8 Ps NB ..........2.6 Kw - 3.6 Ps Maximum working pressure ...3000 psi (21 MPa, 210 bar) Outlet paint filter ....60 mesh (250 micron) stainless steel screen, reusable Noise Level... -
Page 27: Notes
Notes Notes 311207C... -
Page 28: Asm Standard Warranty
ASM Standard Warranty ASM Standard Warranty ASM warrants all equipment referenced in this document which is manufactured by ASM and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized ASM distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by ASM, ASM will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by ASM to be defective.
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