MASTERPAC PCR3820 Series Operation Manual
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MASTERPAC PCR3820 Series Operation Manual

Hydraulic reversible plate compactor
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Summary of Contents for MASTERPAC PCR3820 Series

  • Page 2: Table Of Contents

    Table of Contents 1. SAFETY INFORMATION 1.1 Safety Precautions …………………..……………………………………………………..2 1.2 Operating Safety…………………………………………………………………..…….. 3-4 1.3 Operator Safety while using Internal Combustion Engines…………………………... 4 1.4 Label Locations………………………………………………………………….………..…5 1.5 Safety and Operating Labels……………………………….…………………………….6-7 2. OPERATION 2.1 Controls………………………………………………………………………………………… . ..8 2.2 Operating Principle ………………………………………………………………………………9 2.3 Delivery Checks ……………………………………………………………………….…………9 2.4 Before Starting……………………………………………………..………………….………….9 2.5 To Start ………………………………………………………………………………..………10-12...

  • Page 3: Safety Information

    SAFETY INFORMATON 1. SAFETY INFORMATION 1.1 Safety Precautions Before operating the machine, read both the manual and the engine manual carefully to become familiar with the location and proper use of all controls. Do not allow untrained or unauthorized personnel, especially children, to operate the machine.

  • Page 4: Operating Safety

    SAFETY INFORMATON 1.2 Operating Safety DO NOT modify the machine without the prior consent of the manufacturer. We don’t assume responsibility for any accident due to equipment modification. NEVER operate the machine in purpose for which it is not intended. Slip/Trip/Fall is a major cause of serious injury or death.

  • Page 5: Operator Safety While Using Internal Combustion Engines

    SAFETY INFORMATON Petrol is extremely flammable and explosive under certain conditions. ENSURE that the petrol is only stored in an approved storage container. DO NOT refuel the engine while it is in operation or hot. DO NOT operate or refuel the engine in a confined area without adequate ventilation.

  • Page 6: Label Locations

    SAFETY INFORMATION 1.4 Label Locations...

  • Page 7: Safety And Operating Labels

    SAFETY INFORMATION 1.5 Safety and Operating Labels MASTERPAC machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilate area. Read the Operator’s Manual for machine information. No sparks, flames, or burning objects near the machine.
  • Page 8 SAFETY INFORMATION Label Meaning WARNING! Hot surface! NOTICE! Throttle control lever: Turtle=Idle or slow, Rabbit=Full or fast. A nameplate listing the model number and serial number is attached to each unit. Please record the information found on this plate so it will be available if the nameplate lost or damaged.

  • Page 9: Operation

    OPERATION 2. OPERATION 2.1 Controls Ref. Description Ref. Description Lever for Forward/Reverse Operation Lifting Point Throttle Control Refueling Handle Transport Wheel Locking Device Base Plate...

  • Page 10: Operating Principle

    OPERATION 2.2 Operating Principle The following instructions were compiled to provide you information on how to obtain long and trouble free use of the unit. Periodic maintenance of this unit is essential. Read the manual in its entirety and follow the instructions carefully. Failure to do so may injure yourself or a bystander.

  • Page 11: To Start

    OPERATION 2.5 To Start 2.5.1 Diesel Engine 1. Oil filling and level inspections must be carried out with the engine on a flat surface. 2. Remove oil filter cap, pour the oil in and reassemble oil cap. 3. Make sure that is nearly at max., fit the dipstick correctly back in place 4.
  • Page 12 OPERATION 10. Take the handle and pull softly the rope until it is extended to its full limit. Let the rope rewind completely. Start the engine pulling strongly the rope. 11. To stop the engine, lever and/or key in stop position, accelerator lever in stop position.

  • Page 13: To Stop

    OPERATION 2.5.3 Petrol Engine 1. Open the fuel tap by moving the fuel ON/OFF lever fully to the right. 2. If starting the engine from cold, set the choke ON by moving the choke lever fully to the left. If restarting a warm engine, the choke is usually not required.

  • Page 14: Operation

    OPERATION 2.8 Operation Run engine at full throttle and allow plate to pull itself along at its normal speed. Depending on the material being compacted, three or four passes are recommended to achieve the best compaction. The machine is best suited to the compaction of bituminous and granular materials e.g. granular soils such as silt and clay are best compacted using the impact force produced by a vibrating rammer.

  • Page 15: How To Assemble Transport Wheel

    OPERATION 2.11 How to Assemble Transport Wheel...

  • Page 16: Periodic Maintenance Schedule

    MAINTENANCE 3. MAINTENANCE 3.1 Periodic Maintenance Schedule Refer to engine manufacturer’s Operation Manual for additional information on engine maintenance. A copy of the engine Operation Manual was supplied with the machine. At first Every Every Every Every Every Daily 1000 hours hours hours...

  • Page 17: Exciter Oil

    MAINTENANCE 3.2 Exciter Oil When changing the exciter oil, place the exciter on a flat, horizontal surface, remove the drain plug located at the bottom-right of the vibrator, and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. DO NOT pour in too much oil.

  • Page 18: Air Cleaner

    MAINTENANCE 3.4 Air Cleaner 1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially. 2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 1), remove the cover and take out air filter cartridge.

  • Page 19: Troubleshooting

    MAINTENANCE 3.7 Troubleshooting 3.7.1 Machine Troubleshooting SYMPTOM POSSIBLE CAUSES SOLUTION The V-belt slipping. Adjust or change the V-belt. It does not advance. The clutch is slipping. Check or change the clutch. It vibrates, The vibrator maybe on a Try on the right surface. but does not move.
  • Page 20 MAINTENANCE 3.7.2 Engine Troubleshooting SYMPTOM POSSIBLE CAUSE SOLUTION Check gap, insulation or replace Spark plug bridging. spark plug. Difficult to start, "fuel Carbon deposit on spark Clean or replace spark plug. is available, but no plug. SPARK at spark Check spark plug insulation, plug".
  • Page 21 MAINTENANCE SYMPTOM POSSIBLE CAUSE SOLUTION Fuel not available in fuel Fill with correct type of fuel. tank. Fuel cock does not open Apply lubricant to loosen fuel properly. cock level, replace if necessary. No fuel present at carburetor. Fuel filter clogged. Replace fuel filter.

  • Page 22: Technical Data

    TECHNICAL DATA 4. TECHNICAL DATA Model PCR3820H PCR3820R Engine type Honda GX160 Robin EX17 Power 4.0(5.5) 4.2(5.7) kw(hp) Operating weight 110(242) 110(242) kg(lb) Plate size lxw 53x38(23x15) cm(in) Centrifugal force Vibration Frequency 5400(90) vpm(hz) Travel Speed 22(72) m/min(ft/min) SG15W-40 （0.4L） Exciter Lubrication ( L-HM32 （0.22L）...
  • Page 23 TECHNICAL DATA Working Size (mm): Model PCR3820 Series 1155 1000 PCR4025 Series 1245 1008 PCR5030 Series 1268 1010 Sound Specification (According to 2000/14/EC) Model Guaranteed sound power level PCR3820/PCR4025 series with Petrol Engine 108dB(A) PCR4025 series with Diesel Engine 108dB(A)

  • Page 24: Warranty

    WARRANTY MASTERPAC products are covered by warranty for a period of twelve (12) months from the date of purchase against defects in material or workmanship provided that: The product concerned has been operated and maintained in accordance with the operating instructions.

  • Page 25: Maintenance Record

    MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN MASTERPAC plate compactor has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your plate compactor. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself.

  • Page 26: Ec Declaration

    EC DECLARATION OF CONFORMITY CE-KONFORMITÄTSERKLÄUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. hereby certifies that the construction equipment specified hereunder / bescheinigt, da. das Bauger.t / certifica que la máquina de construcción / atteste que le matériel : Category / Art / Categoría / Catégorie: Hydraulic Reversible Plate Compactor Type / Typ / Tipo / Type:...
  • Page 27 MASTERPAC INTERNATIONAL: Add. Z.A.C du trou grillon P.O Box 38. 91280 St PIERRE DU PERRAY. FRANCE Tel. +33-6-12-70-02-63 E-mail. intlsales@masterpac.eu MASTERPAC ENGINEERING CO.,LTD Add. Weisi Road, Baohe Industrial Estate, Hefei 230051.China Tel. 86-551-4846601 Fax. 86-551-4846616 E-mail. sales@masterpac.eu www.masterpac.eu Version: 01/10/01...

This manual is also suitable for:

Pcr4025 seriesPcr5030 seriesPcr3820hPcr3820rPcr4025hPcr4025r ... Show all

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