MASTERPAC PC4012 Series Operation Manual
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MASTERPAC PC4012 Series Operation Manual

Forward plate compactor
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Summary of Contents for MASTERPAC PC4012 Series

  • Page 2: Table Of Contents

    Table of Contents ………………………………………………………………….. 2 1. SAFETY INFORMATION. 1.1 Safety Precautions …………………..……………………………………………………..2 1.2 Operating Safety…………………………………………………………………..…….. 2-4 1.3 Operator Safety while using Internal Combustion Engines…………………………. 4-5 1.4 Label Locations………………………………………………………………….………..…5 1.5 Safety and Operating Labels……………………………….…………………………….6-7 ………………………...…………………………………..………….. 8-9 2. TECHNICAL DATA …………………………………………………………….………………..…... 10 3.

  • Page 3: Safety Information

    SAFETY INFORMATON 1.1 Safety Precautions Before using this equipment, study the entire owner’s manual to become familiar with its operation. Do not allow untrained or unauthorized personnel, especially children, to operate this equipment. Use only factory authorized parts for service. This manual contains DANGER, WARNING, CAUTION callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.
  • Page 4 SAFETY INFORMATON ENSURE all operators read, understand and follow the operating instructions. SERIOUS INJURY could result from improper or careless use of this machine. Plate compactors are heavy units and should be positioned by two people of appropriate strength. Using the lifting handles provided on the machine, along with correct lifting techniques.

  • Page 5: Operator Safety While Using Internal Combustion Engines

    SAFETY INFORMATON DO NOT over fill the fuel tank and avoid spilling petrol when refueling. Spilled petrol or petrol vapour may ignite. If spillage occurs, ensure that the area is dry before starting the motor. ENSURE that the fuel tank cap is securely fitted after refueling. ! CHEMICAL HAZARDS DO NOT operate or refuel a petrol or diesel motor in a confined area without adequate ventilation.

  • Page 6: Label Locations

    SAFETY INFORMATION Avoid contact with hot exhaust systems and engine parts. Allow engine to cool before performing any repairs or service. ALWAYS transport and handle fuel only when contained in approved safety containers. ALWAYS keep the area around the muffler free of debris such as leaves, paper, cartons, etc.

  • Page 7: Safety And Operating Labels

    SAFETY INFORMATION 1.5 Safety and Operating Labels MASTERPAC machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operation Manual for machine information. No sparks, flames, or burning objects near the machine.
  • Page 8 SAFETY INFORMATION Label Meaning WARNING! Hot surface! Guaranteed sound power level in dB(A). NOTICE! Throttle control lever: Turtle = Idle or Slow Rabbit = Full or Fast A nameplate listing the model number and serial number is attached to each unit. Please record the information found on this plate so it will be available if the nameplate lost or damaged.

  • Page 9: Technical Data

    TECHNICAL DATA 2. TECHNICAL DATA Model PC4012H PC4012R PC4012L PC4012A Honda Lombardini Engine Type Robin EX17 Hatz 1B20 GX160 LD225 Power 4.0(5.5) 4.2(5.7) 3.5(4.8) 3.5(4.8) kw(hp) Operating Weight 85(187) 85(187) 98(216) 98(216) kg(lb) Plate Size LxW 57x40(22x16) cm(in) Centrifugal Force Vibration Frequency 5400(90) vpm(hz)

  • Page 10: Technical Data

    Centrifugal Force Vibration Frequency 5400(90) vpm(hz) Travel Speed 22(72) m/min(ft/min) Exciter Lubrication 0.25, SG15W-40 motor oil Working Size (mm): Model PC4012 Series 1030 PC4515 Series 1070 PC5018 Series 1045 PC5021 Series 1065 Sound Specification (According to 2000/14/EC) PC4012/4515/5018/5021 PC4012/4515/5018/5021 Model...

  • Page 11: Operation

    OPERATION 3. Operation 3.1 Operating Principle The following instructions were compiled to provide you information on how to obtain long and trouble free use of the unit. Periodic maintenance of this unit is essential. Read the manual in its entirety and follow the instructions carefully. Failure to do so may injure yourself or a bystander.

  • Page 12: To Start

    OPERATION 3.4 To Start 3.4.1 Diesel Engine 1. Oil filling and level inspections must be carried out with the engine on a flat surface. 2. Remove oil filter cap, pour the oil in and reassemble oil cap. 3. Make sure that is nearly at max., fit the dipstick correctly back in place 4.
  • Page 13 OPERATION 10. Take the handle and pull softly the rope until it is extended to its full limit. Let the rope rewind completely. Start the engine pulling strongly the rope. 11. To stop the engine, lever and/or key in stop position, accelerator lever in stop position.

  • Page 14: To Stop

    OPERATION 3.5 To Stop 1. Push the throttle lever to “O” position. 2. Turn the key switch to “O” (off). 3. Close the fuel valve. 3.6 Application Trench compaction Earthworks Road maintenance Landscaping Brick paving Driveway topping 3.7 Operation Run engine at full throttle and allow plate to pull itself along at its normal speed. When operating it may be necessary to assist plate by pushing it forward slightly.

  • Page 15: Main Parts And Accessories

    OPERATION 3.9 Main parts and accessories A. Throttle Lever B. Handle C. Protective Frame D. Exciter E. Blet cover F. Base plate G. Belt H. Clutch Wheel (option) J. Water Tank (option) K. Rubber Mat (option)

  • Page 16: Maitenance

    MAINTENANCE 4 MAINTENANCE 4.1 Periodic Maintenance Schedule Refer to engine manufacturer’s Operation Manual for additional information on engine maintenance. A copy of the engine Operation Manual was supplied with the machine when it was shipped. To service the engine, tilt the seat forward. Every Every At first 20...

  • Page 17: V-Belt And Clutch

    MAINTENANCE 4.3 V-belt and Clutch 4.3.1 Checking the V-belt After 200 hours of operation, remove the upper belt cover to check the V-belt tension (Figure 2). Tension is proper if the belt bends about 10mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.

  • Page 18: Spark Plug

    MAINTENANCE 4.5 Spark Plug Check and clean spark plugs regularly. A fouled, dirty spark plug may cause hard starting and poor engine performance. Set spark plug gap to recommended clearance. Refer to engine manual. The muffler and engine cylinder become very hot during operation and remain hot for a while after stopping the engine.

  • Page 19: Troubleshooting

    MAINTENANCE 4.7 Troubleshooting 4.7.1 Machine troubleshooting SYMPTOM POSSIBLE CAUSES SOLUTION Engine speed too low? Set engine speed to correct RPM. Clutch slips? Check or replace clutch. Travel speed too low, and V-belt slips? Adjust or replace V-belt. vibration is Excessive oil in vibration? Drain excess oil and fill to proper level.
  • Page 20 MAINTENANCE SYMPTOM POSSIBLE CAUSE SOLUTION Suction/exhaust valve stuck Re-seat valves. or protruded? Piston ring and/or cylinder Replace pistion rings and or Difficult to start, worn? pistion. "fuel is available, Cylinder head and/or spark Torque cylinder head bolts and spark is present and compression is plug not tightened properly? spark plug.

  • Page 21: Warranty

    WARRANTY MASTERPAC products are covered by warranty for a period of twelve (12) months from the date of purchase against defects in material or workmanship provided that: The product concerned has been operated and maintained in accordance with the operating instructions.

  • Page 22: Maintenance Record

    MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN MASTERPAC plate compactor has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your plate compactor. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself.

  • Page 23: Ec Declaration

    EC DECLARATION OF CONFORMITY CE-KONFORMITÄTSERKLÄUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. hereby certifies that the construction equipment specified hereunder / bescheinigt, da. das Bauger.t / certifica que la máquina de construcción / atteste que le matériel : Category / Art / Categoría / Catégorie: Forward Plate Compactor Type / Typ / Tipo / Type:...
  • Page 24 MASTERPAC INTERNATIONAL: Add. Z.A.C du trou grillon P.O Box 38. 91280 St PIERRE DU PERRAY. FRANCE Tel. +33-6-12-70-02-63 E-mail. intlsales@masterpac.eu MASTERPAC ENGINEERING CO.,LTD Add. Weisi Road, Baohe Industrial Estate, Hefei 230051.China Tel. 86-551-4846601 Fax. 86-551-4846616 E-mail. sales@masterpac.eu www.masterpac.eu Version: 01/10/01...

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