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Table of Contents
Related Manuals for Drivecon PWR III Series
Summary of Contents for Drivecon PWR III Series
- Page 1 OPERATION & INSTALLATION MANUAL PWR Series III PUSHBUTTON TRANSMITTERS...
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Page 2: Table Of Contents
I N DEX PAGE. 1.- DECLARATION OF CONFORMITY……………...……………………………………..………….1 2.- SYSTEM DESCRIPTION………………...….…..……………………………………….…………..2 3.- SAFETY INSTRUCTIONS………………………..…………………………………….…….………3 3.1.- WHAT YOU MUST DO…………………………..………………………………………………...3 3.2.- WHAT YOU MUST NOT DO……………………..………………………………………………..3 4.- INSTALLATION…………………………………… …………………………………….………….4 4.1.- THE CB60 BATTERY CHARGER……………… ..………………………………….…………..4 4.2.- RECEIVER…………………………………………..……………………………………...………5 4.3.- STARTING UP ………………………………………..………………………………………… .7 USING THE RADIO..…………………………………. -
Page 3: Declaration Of Conformity
DECLARATION OF CONFORMITY DECLARACION DE CONFORMIDAD DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG DECLARATION DE CONFORMITE DICHIARAZIONE DI CONFORMITA' DECLARAÇAO DE CONFORMIDADE El Fabricante ANGEL IGLESIAS, S.A. The Manufacturer Pol. Ind. 27, nº 30 20014 Der Hersteller SAN SEBASTIAN - SPAIN Le Fabricant NIF: A-20-036.018 Il Fabbricante Tel : (+34) 943 448800... -
Page 4: System Description
2.- SYSTEM DESCRIPTION The PWRSIII6 and PWRSIII10 push-button transmitter type, radio remote control Systems are designed for the remote control of hoists and cranes, and are particularly suitable for applications when the operator needs to be able to choose the best location from which to carry out an operation. The system consists of a transmitter for selecting commands and a receiver, which is connected to the electrical system of the machine to be operated. -
Page 5: Safety Instructions
Identify the machine controlled on the label for this purpose on the transmitter. Service the equipment periodically. When carrying out repairs, only use spare parts supplied by Drivecon, Inc. 3.2.- WHAT YOU MUST NOT DO Never make any changes to the set that have not been approved manufacturer. -
Page 6: Installation
(keys, coins, etc.). Always keep contacts clean. Never leave batteries in direct sunlight. Only use Drivecon supplied batteries. When the batteries are exhausted they can be disposed of or recycled safely according to local standards. -
Page 7: Receiver
4.2.- RECEIVER Make sure that the crane is stopped for the entire duration of assembly process, keep the work area free and wear protective clothing. Park the crane and position stop-ends these available use appropriate signs) at a suitable distance so that other cranes on the same runway do not hit it. - Page 8 Connect the power supply and the receiver outputs on the corresponding relay board plug- in terminals. Do this following the outputs diagram, which is supplied with the set. This diagram indicates the correspondence between the transmitter commands and the receiver outputs. The STOP relays KSTOP1 and KSTOP2 are in series and must be connected to the main contactor coil circuit.
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Page 9: Starting Up
4.3.- STARTING UP Proceed with caution; the equipment may not be connected correctly which lead to unforeseeable movements starting-up. Once the receiver has been connected, disconnect the power supply to the motors, (for example, by removing the fuses) and power on the receiver. With this, the receiver will enter into a ‘SCANNING’... - Page 10 On receiving a signal from the transmitter, the receiver enters in OPERATION mode; the following LED’s will light up on the receiver: POWER: ON, indicates that the power supply is correct. HARDOK: ON, indicates that defects have not been detected on the board.
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Page 11: Using The Radio
5. - USING THE RADIO To ensure correct use of the equipment, follow the instructions below: Make sure the transmitter you are going to use is the right one, identifying the machine on the identification label. Attach the belt to the transmitter unit. Its use is recommended to prevent the equipment from falling. -
Page 12: Tandem Operation
6.1 Series III – TANDEM OPERATION 6.1 Introduction The tandem option allows operation of two cranes individually or in tandem by using one master transmitter. There are two general types of tandem systems: Master/Master and Master/Slave. In Master/Master systems both transmitters are capable of controlling any or both of the receivers/cranes at the same time. -
Page 13: Systems With 1 Master Transmitter
6.2.- SYSTEMS WITH ONE MASTER TRANSMITTER RECEIVER 1 RECEIVER 2 SLAVE MASTER The master transmitter has a three position “1 / 1+2 / 2” selector switch, while the slave transmitter has a release “R” pushbutton. When a tandem operation is needed, operator of the master transmitter must require operator of the slave transmitter to release the slave receiver/crane.The operator of the slave transmitter must then start his crane and then depress “R”... -
Page 14: Systems With 2 Master Transmtters
6.3.- SYSTEMS WITH TWO MASTER TRANSMITTERS RECEIVER 1 RECEIVER 2 MASTER II MASTER I In Master/Master systems both transmitters have a “1 / 1+2 / 2” selector and a release pushbutton “R”. When a tandem operation is needed, operator that is to have control of both receivers/cranes must require operator of the other transmitter to release his receiver/crane. -
Page 15: First Come - First Served Operation
3313 7. TM70 – FIRST COME – FIRST SERVED OPERATION 7.1.- INTRODUCTION This option allows the operation of one crane individually by using two transmitters with two different ID codes, which determine which transmitter is governing the crane at a certain time. For First come –... -
Page 16: Systems With 2 Transmitters
7.2.- SYSTEMS WITH TWO TRANSMITTERS RECEIVER 1 TRANSMITTER 1 TRANSMITTER 2 Transmitters 1 and 2 have two different IDs and transmit in two different radio channels. Once the receiver is switched off by any of the transmitters, after the liberation time defined in the EEPROM, the receiver starts scanning for IDs and radio channels, looking for a frame with the start order pressed. -
Page 17: Pitch & Catch Operation
8. TM70 – PITCH & CATCH OPERATION 8.1.- INTRODUCTION This option allows the operation of one crane by two transmitters, through the selection of ID codes, which determine the mode of operation. For this application, the SCAN option for the receivers is required in order to receive transmitters in different channels. This mode of operation consists of the use of a crane by two different transmitters. -
Page 18: Systems With 2 Transmitters
START button. When a Pitch & Catch operation is finished, the first transmitter to press START will get hold of the crane. This mode of operation is personalized in the remote control EEPROM and must be done by DRIVECON personnel only... -
Page 19: Range Limiter Operation
9. TM70 RANGE LIMITER 9.1.- SYSTEM DESCRIPTION TM70 radio remote control systems can be equipped with a range limitation option for overhead cranes, through which, the system is able to determine if the transmitter is located outside of a zone, defined as a working area, and deactivates the controls when these situations arise. The system consists of one or more Infrared transmitters LA70, installed either in fixed positions or on the controlled crane, oriented in such a way that it covers the targeted working zone. - Page 20 The transmitter microprocessor receives the information from the sensor and checks the identity of the crane. As soon as the sensor stops receiving the signal coming from the crane, the transmitter LED, which was green, begins to flash in red, (in case of belly box transmitters, a buzzer also sounds), in order to let the operator know that he has moved too far away.
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Page 21: Infrared Transmitter
9.3.- INFRARED TRANSMITTER This is the element installed in the crane, which generates the infrared modulated radiation with an identity code, which permits the sensor its identification. Emission angle in long travel direction is wider than those of cross travel direction. In this way, the working area covered by a transmitter is similar in shape to an ellipse, whose dimensions depend on the height of the bridge over the ground. -
Page 22: Installation
9.4.- INSTALLATION Make sure that the crane is switched off during the assembly operation. Clear the work area and use security clothing. Check the power supply and disconnect the power supply to the crane. Do not forget to connect the earth cable. Use flame resistant cables for the connections. -
Page 23: Technical Characterics Of The La70
In cases in which the area covered by a transmitter is not sufficient, other LA70 transmitters can be connected in series, programmed as slaves in the selector. In this case the code emitted corresponds with the selector in the master transmitter. The communication connection between transmitters must be done with shielded wires. -
Page 24: Maintenance
10.- MAINTENANCE 10.1.- PRECAUTIONS This equipment is designed for use in an industrial environment. However, we recommend you follow the instructions below to extend the life span of your remote control set: Use the belt provided with the transmitter to prevent the transmitter from falling. Do not clean the transmitter with solvents or pressurized water. - Page 25 RECEIVER In OPERATION mode the 5 LED’s must be lit as has been previously described in section 4.3 Starting. If this is so, press the transmitter motion buttons and observe the response of the output relays. If the response is normal, the problem is not related to the remote control equipment and the installation must be checked.
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Page 26: Appendix A - Programming A Spare Transmitter
APPENDIX A - PROGRAMMING OF A REPLACEMENT TRANSMITTER. In case of damage to the transmitter, it is possible to quickly restore service, if a replacement transmitter is available. To achieve this, the replacement transmitter has to be programmed with the exact parameters of the system it is to work with. These parameters are stored in the EEPROM memory modules located in both the transmitter and the receiver. -
Page 27: Appendix B - Standard Wiring Diagrams
PWRSIII-6213 EXTERNAL 110VAC EXTERNAL 110VAC STANDARD WIRING DIAGRAM NEUTRAL POWER (X2) (X1) WIRE # 1 WIRE # 2 RADIO RECEIVER 16 AWG 16 AWG NEUTRAL 110VAC CONFIGURE 230VAC JUMPER JP1 ACCORDING TO 48VAC AC LINE SUPPLY VOLTAGE. WIRE # STOP MAINLINE (MAINTAINED) START START (MOMENTARY) - Page 28 PWRSIII-10213 EXTERNAL 110VAC EXTERNAL 110VAC STANDARD WIRING DIAGRAM NEUTRAL POWER (X2) (X1) WIRE # 1 WIRE # 2 RADIO RECEIVER 16 AWG 16 AWG NEUTRAL 110VAC CONFIGURE 230VAC JUMPER JP1 ACCORDING TO 48VAC AC LINE SUPPLY VOLTAGE. WIRE # STOP MAINLINE (MAINTAINED) START START (MOMENTARY)
- Page 29 PWRSIII-10221 EXTERNAL 110VAC EXTERNAL 110VAC NEUTRAL POWER (X2) (X1) STANDARD WIRING DIAGRAM WIRE # 1 WIRE # 2 RADIO RECEIVER 16 AWG 16 AWG NEUTRAL 110VAC CONFIGURE 230VAC JUMPER JP1 ACCORDING TO 48VAC AC LINE SUPPLY VOLTAGE. WIRE # STOP MAINLINE (MAINTAINED) START START (MOMENTARY)
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