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SIEB & MEYER sinudyn-36 Series Hardware Description

Front connection design
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Termination of UL Certificate (09/12/2018)
All devices described in this document are delivered without UL certificate from
September 12, 2018 onwards. Any information on UL comprised in the document is
obsolete as of this delivery date.

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Summary of Contents for SIEB & MEYER sinudyn-36 Series

  • Page 1 Termination of UL Certificate (09/12/2018) All devices described in this document are delivered without UL certificate from September 12, 2018 onwards. Any information on UL comprised in the document is obsolete as of this delivery date.
  • Page 2 Title sinudyn-36 Hardware Description 0360520xx Front Connection Design SIEB & MEYER AG Auf dem Schmaarkamp 21 * D-21339 Lüneburg * (Germany) Telephone +49 - 4131 - 203 - 0 * Telefax: +49 - 4131 - 203 - 2000 E-Mail: documentation@sieb-meyer.de Internet: http://www.sieb-meyer.de sinudyn-36...
  • Page 3 Copyright Translation of the original instructions, Copyright © 2012 SIEB & MEYER AG. All rights reserved. This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG. Trademarks All product, font and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies.

  • Page 4: Table Of Contents

    Content Symbols..............5 Safety Instructions and Application Advice.
  • Page 5 Content Operating Mode: Nut Setting ........... 55 Outputs .

  • Page 6: Symbols

    Symbols Symbols The following table explains the symbols used in this manual for describing purpo- ses. Technical symbols and signs are supposed to be known and therefore not ex- plained. Symbol Meaning Warning: danger Warning: electrostatically sensitice devices (ESD) Warning: dangerous voltage Warning: hot surfaces Indicates general notes, to which special attention should be paid to.
  • Page 7 Symbols Symbols...

  • Page 8: Safety Instructions And Application Advice

    Safety Instructions and Application Advice Safety Instructions and Application Advice According Low-Voltage Directive 2006/95/EC Machine Guideline 2006/42/EC Electromagnetic Compatibility 2004/108/EC General Information Warning Generally, the complete installation, the initial operation and the maintenance must only be carried out by trained staff! Trained staff, according to this fundamental safety instruction, are persons, familiar with the installation, mounting, initial and perma- nent operation of the product and, are qualified appropriately for the...

  • Page 9: Appropriate Use

    Safety Instructions and Application Advice Appropriate Use Definition of the concepts acc. to DIN / EN 61800 - 3. Before initial operation, make sure that the machine will not expose danger (e.g. un- controlled moves). The conformity according to the safety standard EN 60204-1 and EN 61800-5-1 must have been proven.

  • Page 10: Electrical Connection

    Safety Instructions and Application Advice The units can be loaded to their maximum up to a height of 1,000 m M.S.L (3,281 ft M.S.L.) For an operation in areas higher than 1000 m M.S.L. (3281 ft M.S.L.) the capac- ity must be reduced by 15% per 1000 m (3281 ft). The ambient air must not contain aggressive, electrically conductive or flamma- ble substances and must not contain any amount of dust.

  • Page 11: Operation

    Safety Instructions and Application Advice Capacitive loads must not be connected to the output phases of the servo am- plifiers and frequency converters. Prevent cable loops. Therefore, the units must only be connected to earth at the provided PE connection for the mains supply line and the racks only at the pro- vided earth screw.

  • Page 12: Legal Warranty

    Safety Instructions and Application Advice Legal Warranty SIEB & MEYER products are liable to a legal warranty of at least one year. Any claims for a product beyond this warranty shall be declared between in an additional contractual agreement between SIEB & MEYER and the customer. This Safety Instruction and Application Advice does not assure any features.
  • Page 13 Safety Instructions and Application Advice Safety Instructions/Application Advice...

  • Page 14: Unit Assembly Complying Emc

    Unit Assembly Complying EMC Unit Assembly Complying EMC Warning The EC guidelines for the electromagnetic compatibility (EMC) must be taken into consideration for the initial operation of all SIEB & MEY- ER units! The manual “Unit Assembly Complying EMC“ is available in German and English and comprises the EMC guidelines Information regarding the professional grounding and wiring...
  • Page 15 Unit Assembly Complying EMC...

  • Page 16: General Information

    General Information General Information Thia manual describes the digital servo amplifiers of the series sinudyn-36 (standard design). The following information is provided: Safety Instruction and Application Advice Category of electromagnetic compatibility Possible connection possibilities Technical data, dimensional drawings, type plate Description of the device (general information, scope of supply, block diagram) Assembly (module exchange) General information regarding the wiring (cables and line cross-sections)

  • Page 17: Ul Requirements

    General Information UL Requirements The project is tested and certified accoring to UL 508C: December 12, 2005 POWER CONVERTER, CONVERTER File NMMS.E227899 Power Conversion Equipment File NMMS7.E227899 Power Conversion Equipment Certified for Canada Technical regulations (not subject for UL representative): CNL –...

  • Page 18: Digital Servo Amplifier Sinudyn-36

    Digital Servo Amplifier sinudyn-36 Digital Servo Amplifier sinudyn-36 Suitable for the following motor types Synchronous rotatory AC servo motors with integrated resolver with Hall effect sensor with high-resolution sine-cosine encoder as motor measuring system Performance ranges The mentioned currents are peak currents (sine crest values). Servo amplifiers in front connection design (60 A, 100 A) with intermediate volt- ages up to 325 V Servo amplifiers in front connection design (40 A, 80 A) with intermediate volt-...
  • Page 19 Digital Servo Amplifier sinudyn-36 Complete digital control µ All-digital current control (sampling time 62.5 µ All-digital speed control (sampling time 250 µ Integrated position control (sampling time 250 All-digital evaluation of the motor measuring system (sine-cosine signals of a high-resolution encoder, resolver or Hall effect sensors) Encoder emulation (compatible to ROD 426), max.

  • Page 20: Block Diagram Sinudyn-0360520Xx

    Digital Servo Amplifier sinudyn-36 Block Diagram sinudyn-0360520xx Status Display X3B – Relay Output 6 x LED 4 Digital Out 24 V X3B – 24V Digital Outputs Open Collector X8 – COM RS232 / RS485 10 Bit 2 Analog Out X2 – Analog Outputs Device Control 18 K 10 Bit...

  • Page 21: View Of The Sinudyn-0360520Xx For Wall Mounting

    Digital Servo Amplifier sinudyn-36 View of the sinudyn-0360520xx for Wall Mounting Hardware Description 0360520xx sinudyn-36...

  • Page 22: Dimensions

    Dimensions Dimensions Front Connection Design Front view Side view from the right side 105.00 98.00 49.00 10.30 276.00 211.00 7.00 14.00 Acc. to DIN 7168 94.50 sinudyn-36 Hardware Description 0360520xx...
  • Page 23 Dimensions Bottom view Top view Acc. to DIN 7168 Hardware Description 0360520xx sinudyn-36...

  • Page 24: Type Plate Sinudyn-0360520Xx

    Dimensions Type Plate sinudyn-0360520xx 276.00 211.00 Nach DIN 7168 Meaning Module designation (0360520KF) with indication of the option module (4000), see page 24 Mains voltage rated current/peak current serial number sinudyn-36 Hardware Description 0360520xx...

  • Page 25: Module Designation

    Dimensions Module Designation 0360520 DC 4000 0001 Module type Option Version of the device 036XXXX-XX Performance Range Voltage Range C = up to 325 V F = up to 565 V Current Range see “Technical Data” Module Width Code 10 = 10 TE module type 01 12 TE module type 03 65 mm module type 05 11 = 12 TE module type 01...

  • Page 26: Technical Data

    Technical Data Technical Data Supply Voltage 230 V Module Type 0360520xx Current range/voltage range 3 x 230 V -33% / +10%, 50Hz / 60Hz Main supply Logic supply two-phase, up to 230 V -33% / +10%, 50 Hz / 60 Hz same potential as main supply resultant intermediate circuit voltage 325 V...
  • Page 27 Technical Data Switch-on monitoring for overvoltage and undervoltage Chopper not active at heights under 1,000 m above mean sea level Rated and peak currents are sine crest values. Specifications apply for 8 kHz operating frequency of the output stage. The device must be mounted vertically! Hardware Description 0360520xx sinudyn-36...

  • Page 28: Supply Voltage 400 Vac

    Technical Data Supply Voltage 400 V Module Type 0360520xx Current range/voltage range 3 x 400 V -10% / +20%, 50Hz / 60Hz Main supply Logic supply two-phase, same potential as main supply resultant intermediate circuit voltage 565 V -10%/+20 % Rated current of the output stage when 22 A 22 A...
  • Page 29 Technical Data Rated and peak currents are sine crest values. Specifications apply for 8 kHz operating frequency of the output stage. The device must be mounted vertically! Hardware Description 0360520xx sinudyn-36...

  • Page 30: Functional Description Of The Connectors/Interfaces

    Functional Description of the Connectors/Interfaces Functional Description of the Connectors/ Interfaces Connectors sinudyn-0360520 X30/ Connector Meaning Description X30/X31 Power supply page 45 Digital inputs page 38 )& )& Digital outputs page 39 )& )& LEDs Status indications page 49 pins Measuring pins page 51 COM1...

  • Page 31: Pin Assignment And Interfaces

    Functional Description of the Connectors/Interfaces Pin Assignment and Interfaces Used symbols: Warning The 0 V / GND potentials used in the servo amplifier are internally connected to the housing and thus connected to PE. 8.2.1 X1 - Connection of the Motor Measuring System 15-pole female Submin D connector The shield must be connected to the metal shell of the 15-pole Submin D connector and, if possible, to the motor connector.
  • Page 32 Functional Description of the Connectors/Interfaces If no thermal motor protection is connected, pin 15 and pin 7 must be connected to each other, see connection diagram "Thermal motor protection", page 35 A shielded line, 3 times twisted-pair must be used. Twist mode: sine/sine, cosine/co- sine, rotor/rotor;...

  • Page 33: Hall Effect Sensor Evaluation

    Functional Description of the Connectors/Interfaces 8.2.1.2 Hall Effect Sensor Evaluation Function Sensor A not to be connected not to be connected not to be connected n.c. thermal motor protection Sensor C sensor B not to be connected not to be connected +12 V for Hall effect sensor thermal motor protection (24 V) If no thermal motor protection is connected, pin 15 and pin 7 must be connected to each other,...

  • Page 34: Linear Hall Effect Sensor

    Functional Description of the Connectors/Interfaces 8.2.1.3 Linear Hall Effect Sensor Function Sin+ (1 V Cos- (1 V not to be connected thermal motor protection (PTC / KTY83-122 or NTC) Sin- (1 V Cos+ (1 V supply voltage for the measuring system with +12 VDC not to be connected The thermal motor protection must be wired from Pin 7 to GND.

  • Page 35: Sine/Cosine Evaluation With Optical Endat Output

    Functional Description of the Connectors/Interfaces 8.2.1.4 Sine/Cosine Evaluation with Optical EnDat Output Function 0 V (U A- (S1/Sin-) 0 V (U B+ (S4/Cos+) (C-/CLK-) Clock Data (D+/Daten+) thermal motor protection (P encoder/5V) A+ (S3/Sin+) B- (S2/Cos-) Clock (C+/CLK+) (D-/Data-) Data 0 V (U /M-Encoder/GND) thermal motor protection (24 V)

  • Page 36: Wiring Diagram For The Termal Motor Protection

    Functional Description of the Connectors/Interfaces 8.2.1.5 Wiring Diagram for the Termal Motor Protection INPUT/OUTPUT: The thermal motor protection is evaluated via these connectors. The servo amplifier supports the evaluation by means of the temperature monitoring intagrated in the motor. The NTC/PTC behavior of the monitoring is defined in the software (motor parameters).

  • Page 37: X2 - Analog Signals

    Functional Description of the Connectors/Interfaces 8.2.2 X2 - Analog Signals 9-pole male Submin D connector Function Analog-In 2- Analog-In 2+ Analog-In 1+ -5 V Analog-Out 2 Analog-In 1- Analog-Out 1 +5 V Standard assignment: Analog-In 1 : reference speed value Analog-In 2 : current reference value Analog-Out 1: tachometer...
  • Page 38 Functional Description of the Connectors/Interfaces Connector X2 4,7 k 100pF Analog-In 2+ 3,3 nF 20 k Analog signal 20 k Analog-In 2- 3,3 nF 4,7 k 100pF 4,7 k 100pF Analog-In 1+ 3,3 nF 20 k Analog signal 20 k Analog-In 1- 3,3 nF 4,7 k...

  • Page 39: X3A - Digital Inputs

    Functional Description of the Connectors/Interfaces 8.2.3 X3A - Digital Inputs 10-pole MiniCombiCon Function Digital-In 2 Digital-In 4 Digital-In 3 Digital-In 6 Digital-In 1 Digital-In 5 Digital-In 7 Digital-In 8 n.c. 0 V / GND ext. The digital inputs can be defined in the software. For possible definitions see page All inputs work with a voltage of +14 V to +30 V.

  • Page 40: X3B - Digital Outputs

    Functional Description of the Connectors/Interfaces 8.2.4 X3B - Digital Outputs 10-pole MiniCombiCon Function Digital-Out 1+ (relay contact) Digital-Out 1- (relay contact) Digital-Out 2 Digital-Out 4 Digital-Out 3 Digital-Out 5 n.c. 24 V ext. 24 V 0 V / GND ext. The digital outputs can be defined in the software.
  • Page 41 Functional Description of the Connectors/Interfaces Connector X3B Outputs Load 4 x Digital-Out2 Digital-Out3 Digital-Out4 Digital-Out5 24V internal MF 1.85 A MF 0.5 A 24V external 0V / GND external GND / 0V sinudyn-36 If the internal 24 V potential is not to be used for an external wiring, the multi fuse F1 must be remo- ved (see layout plan on page Valid beginning from device version 0001 (see type plate on...

  • Page 42: X4 - Angle Pulses

    Functional Description of the Connectors/Interfaces 8.2.5 X4 - Angle Pulses 9-pole female Submin D connector Function angle pulse angle pulse n.c. zero pulse UaO angle pulse Ua1 angle pulse Ua2 n.c. zero pulse Warning The max. signal frequency is 1 MHz per track, i.e. 4 MHz after qua- druplication.

  • Page 43: X7 - Transducer

    Functional Description of the Connectors/Interfaces 8.2.6 X7 - Transducer 9-pole female Submin D connector Function analog input + output voltage +5 V analog input - output voltage -5 V GND / 0 V Connector X7 330 k6 220pF Analog+ 33 k6 Analog+ 33 k6 Analog-...

  • Page 44: X8 - Com 1

    Functional Description of the Connectors/Interfaces 8.2.7 X8 - COM 1 9-pole female Submin D connector Function D- (RS485) n.c. D+ (RS485) n.c. Warning If several modules are addressed via a serial interface, the position of the coding ID selector of the servo modules must be considered (see page 46).

  • Page 45: X20 - Motor Connector

    Functional Description of the Connectors/Interfaces 8.2.8 X20 - Motor Connector 4-pole PowerCombiCon Connector Designation shield bar at the servo Shield amplifier motor phase U motor phase V motor phase W protective conductor Ground the motor housing in the machine! Information about the Shield and Ground Connection Always use shielded motor cables! With respect to the ground connection one of the following actions must be done:...

  • Page 46: X30 And X31 - Power Supply

    Functional Description of the Connectors/Interfaces 8.2.9 X30 and X31 - Power Supply two 6-pole Power CombiCon Designation Main supply. The intermediate circuit voltage depends on the input voltage. Ex- ample: 3 x 400 V -10 %/+20 % for an intermediate circuit voltage of 560 V. earth conductor Logic voltage supply.

  • Page 47: S1 - Id Coding Selector

    Functional Description of the Connectors/Interfaces The following UL requirements apply to the connectors X20; X30 and X31 and must be taken into account: Only use copper lines designed for 60/75°C. Suitable for the wiring on site only in combination of the connector PC 4HV/4- ST(F)-7.62, rated values 600 V, 30 A or PC 4HV/6-ST(F)-7, PC 6-16/ 4-STF- 10,16, rated values 600 V, 50 A or PC 6-16/ 4-STF-10,16, MC 1,5/ 6-ST-3,81, rated values 300 V, 8 A or MC 1,5/ 6-ST-3,81, MC 1,5/ 10-ST-3,81, rated values...

  • Page 48: X40 - Restart Lock According To Safety Category 3

    Functional Description of the Connectors/Interfaces 8.2.11 X40 - Restart Lock according to Safety Category 3 Valid up to device state 0002: 6-pole MiniCombiCon Function Input signaling contact K2/K3 Output signaling contact K2/K3 0 Volt trip coil of the relay K2 +24 V (30mA) trip coil of the relay K2 0 Volt trip coil of the relay K3 +24 V (30mA) trip coil of the relay K3...

  • Page 49: X40 - Restart Lock According To Safety Category 4 / Sil 3

    Functional Description of the Connectors/Interfaces 8.2.12 X40 - Restart Lock According to Safety Category 4 / SIL 3 Valid up to device version 0003: 6-pole MiniCombiCon Function Monitoring 1 / SAVE RETURN+ Monitoring 2 / SAVE RETURN- + 24 V power supply for monitoring OSSD 1 / SVI - + 24 V +/- 20 % - 0 Volt / SVI - OSSD 2 / SVII - + 24 V +/- 20 % -...

  • Page 50: Error Messages

    Functional Description of the Connectors/Interfaces Error Messages Errors are indicated by the red LEDs FC0, FC1, FC2 and FC3. If the LED is flashing the respective error has caused the turnoff of the drive. continuously on an error message is indicated without causing a reaction. An error causing the turnoff of the drive is reset by a positive edge at the input Con- troller ON.

  • Page 51: Status Indication Ron

    Functional Description of the Connectors/Interfaces 8.3.1 Status Indication RON LED RON Meaning output stage is locked. output stage is enabled. 8.3.2 Status Indication RIO LED RIO Meaning drive identifies an error (see "Error Messages", page 49). no error. 8.3.3 Status Indication H0/H1 When using an optional communication module the yellow LEDs indicate the status.

  • Page 52: Test Pins

    Functional Description of the Connectors/Interfaces Test Pins The test pins at the front panel of the servo module permit the user to call basic data of the drive system. FC0 FC1 FC0 FC1 Test Pins Meaning Can be freely assigned via the PC software during the programming process (see manual sinudyn-36 Software Description).
  • Page 53 Functional Description of the Connectors/Interfaces Hardware Description 0360520xx sinudyn-36...

  • Page 54: Specification Of The Digital Inputs And Outputs

    Specification of the Digital Inputs and Outputs Specification of the Digital Inputs and Outputs The functions of the inputs and outputs can be defined in the software. See also "sinudyn-36 Software Description”. Inputs The inputs can be defined in both operating modes as described in the following ta- bles.
  • Page 55 Specification of the Digital Inputs and Outputs No function No function is executed. Limit switch + Stopping input (LOW active) for the positive reference speed value: The reference speed value is internally set to zero. Afterwards the drive is held controlled in position (with force). Limit switch + only P am- Stopping input (LOW active) for the positive reference speed value: Digital-In...

  • Page 56: Operating Mode: Nut Setting

    Specification of the Digital Inputs and Outputs Operating Mode: Nut Setting Connector Input Possible Assignment Description X3A Pin Digital-In No function No function is executed. No function No function is executed. Emergency stop Stopping input (LOW active): The device is decelerated by setting the reference speed value to zero.

  • Page 57: Outputs

    Specification of the Digital Inputs and Outputs Outputs The outputs can be defined in both operating modes as described in the following ta- bles. Operating Mode: Servo Output Possible Assignment Description Connector X3B/ No function No function is executed. controller OK The servo amplifier is ready for operation.

  • Page 58: Operating Mode: Nut Setting

    Specification of the Digital Inputs and Outputs Operating Mode: Nut Setting Connector Output Possible Assignment Description X3B Pin No function No function is executed. Digital-Out 1+ controller OK The servo amplifier is ready for operation. No error has occurred. Digital-Out 1- PI LIMIT The speed controller is in its limitation.
  • Page 59 Specification of the Digital Inputs and Outputs Hardware Description 0360520xx sinudyn-36...

  • Page 60: Layout Plans

    Layout Plans Layout Plans 10.1 Layout Plan of the Logic Card up to 036050021.1 MP 0/3 MP 1/2 sinudyn-36 Hardware Description 0360520xx...
  • Page 61 Layout Plans Designation Meaning Description Coding selector for the servo module address page 46 Motor measuring system page 30 Analog signals page 36 Digital inputs page 38 Digital outputs page 39 Angle pulses page 41 Transducer page 42 COM 1 page 43 Optional bus system OUT Optional bus system IN...

  • Page 62: Layout Plan Of The Logic Card > 036050021.1

    Layout Plans 10.2 Layout Plan of the Logic Card > 036050021.1 MP0/3 MP1/2 sinudyn-36 Hardware Description 0360520xx...
  • Page 63 Layout Plans Designation Meaning Description Coding selector for the servo module address page 46 Motor measuring system page 30 Analog signals page 36 Digital inputs page 38 Digital outputs page 39 Angle pulses page 41 Transducer page 42 COM 1 page 43 Optional bus system OUT Optional bus system IN...

  • Page 64: Layout Plan Of The Output Stage 036050002

    Layout Plans 10.3 Layout Plan of the Output Stage 036050002 Designation Meaning Description power supply page 45 output intermediate circuit/ballast resistor motor phases page 44 Polyswitch fuse for internal 24 V. fuse for the logic supply, 0.63 A time-lag fuse. sinudyn-36 Hardware Description 0360520xx...

  • Page 65: Layout Plan Of The Output Stage 036050002.1

    Layout Plans 10.4 Layout Plan of the Output Stage 036050002.1 Designation Meaning Description power supply page 45 output intermediate circuit/ballast resistor motor phases page 44 Polyswitch fuse for internal 24 V. fuse for the logic supply, 0.63 A time-lag fuse. Hardware Description 0360520xx sinudyn-36...

  • Page 66: Layout Plan Of The Output Stage 036050002.2

    Layout Plans 10.5 Layout Plan of the Output Stage 036050002.2 Designation Meaning Description power supply page 45 output intermediate circuit/ballast resistor motor phases page 44 Polyswitch fuse for internal 24 V. fuse for the logic supply, 0.63 A time-lag fuse. sinudyn-36 Hardware Description 0360520xx...

  • Page 67: Layout Plan Of The Output Stage 036050002.3

    Layout Plans 10.6 Layout Plan of the Output Stage 036050002.3 The layout plan of the output stage 036050002.3 is conform to the UL layout. Designation Meaning Description power supply page 45 output intermediate circuit/ballast resistor motor phases page 44 Polyswitch fuse for internal 24 V. Fast-blow fuse for the logic supply 2 A, 6.3 x 32 mm (only use genuine spare part).

  • Page 68: Layout Plan Of The Restart Lock 036050062

    Layout Plans 10.7 Layout Plan of the Restart Lock 036050062 Designation Meaning Description connector for the restart lock page 47 must be opened for 0360520xx sinudyn-36 Hardware Description 0360520xx...

  • Page 69: Layout Plan Of The Restart Lock 036050064

    Layout Plans 10.8 Layout Plan of the Restart Lock 036050064 Designation Meaning Description connector for the restart lock page 47 must be opened for 0360520xx Hardware Description 0360520xx sinudyn-36...

  • Page 70: General Information Regarding The Wiring

    General Information Regarding the Wiring General Information Regarding the Wiring 11.1 General Information The cables described in this section correspond to the requirements, SIEB & MEYER AG demands for the correct function of the cable connection. If cables are exposed to mechanical strain inside of the machine, e.g. in trailing chains or similar components, the machine manufacturer must take care for only us- ing adequate cables.
  • Page 71 General Information Regarding the Wiring The following correction factors are provided for deviating ambient temperatures: Ambient temperature T [°C] Correction factor 1,15 1,08 1,00 0,91 0,82 0,71 0,58 Cross-sections of round conductors The standard values of the cross-section of round copper conductors as well as the approximate ratio of metric ISO and AWG/MCM values are shown in the following table.

  • Page 72: Difficulties Of Ground Loop

    General Information Regarding the Wiring 11.2 Difficulties of Ground Loop Even if all ground points seem to have an identical potential, potential differences can be produced in a ground system by coupling RF signals into a special machine com- ponent (e.g. motor lines clocked to high-frequency). The magnetic fields that are pro- duced can be the reason for interferences in the machine or in the control.

  • Page 73: Motor Cable

    General Information Regarding the Wiring 11.3 Motor Cable Use shielded conductors for the motor in order to keep interference as low as possi- ble (line cross-section according to the table). If possible, the shield should be con- nected with both ends and largest surface. If this is not possible, the shield should be connected with one end to the shield bar which can be supplied by SIEB &...

  • Page 74: Cables For The Rotor Position Detection

    General Information Regarding the Wiring 11.4 Cables for the Rotor Position Detection Use shielded lines and shielded Submin D shells for wiring the different measuring systems. The shield must be connected to the Submin D shell at the servo module side and to the housing of the measuring system.
  • Page 75 General Information Regarding the Wiring Hardware Description 0360520xx...

  • Page 76: Safety Circuit / Restart Lock

    Safety Circuit / Restart Lock Safety Circuit / Restart Lock Valid up to device version 0002 according to EN 13849-1:2008-12; EN 62061:2005-10 SIL 3 The restart lock is provided for preventing an unintentional start of a variable-speed drive from the standstill and can, for example, be used in the machine function "Safe hold”.
  • Page 77 Safety Circuit / Restart Lock Warning All mounting locations for safety devices of the control system as well as components mounted outside have to correspond to a system of protection IP54, if mounted correctly. Hardware Description 0360520sinudyn-36...

  • Page 78: Functional Description Of The Restart Lock

    Safety Circuit / Restart Lock 12.1 Functional Description of the Restart Lock The restart lock locks the respective drive of a single-axis device. Any other drive module remains in proper condition. A double redundant positively driven safety relay has access to the respective control units of the output stages of the drive to be locked and interrupts the connection.

  • Page 79: Wiring Example

    Safety Circuit / Restart Lock 12.2 Wiring example pins of the connector "Restart lock" In order to obtain the safety level SIL 3 according to EN 13489-1, the safety relay combination as well as the switches "servo lock 1" and "servo lock 2" have to be cer- tified safety switch devices.

  • Page 80: Restart Lock Acc. To Safety Concept K2

    Restart Lock acc. to Safety Concept K2 Restart Lock acc. to Safety Concept K2 Valid from device version 0003 according to EN 13849-1:2008-12; EN 62061:2005-10 SIL 3 The restart lock is provided for preventing an unintentional start of a variable-speed drive from the standstill and can, for example, be used in the machine function "Safe hold”.
  • Page 81 Restart Lock acc. to Safety Concept K2 The restart lock does not galvanically separate the output stages from the motor. Thus, the restart lock does not protect against elec- tric shock. Warning The complete machine must always be galvanically separated from the mains by using the main switch (DIN EN 60204-1 5.3) for any in- terruptions of the operation, maintenance, repair or cleaning work at the machine or system.

  • Page 82: Functional Description Of The Restart Lock

    Restart Lock acc. to Safety Concept K2 13.1 Functional Description of the Restart Lock The restart lock locks the respective drive of an installation. All further drive modules (servo amplifiers / frequency converters) remains ready for operation. A TÜV checked safety circuit accesses relevant control of the output stage transis- tors of the drive to be locked by interrupting the voltage supply of the controls.

  • Page 83: Monitoring Output

    Restart Lock acc. to Safety Concept K2 The motor cannot provide a torque when the restart lock is acti- vated. Non-self-locking drives as hanging loads must be blocked with a mechanical brake. Monitoring output Pin 3 must be wired to 24 V so that the monitoring output can become active. If the signals SAVE A and SAVE B are applied, the monitoring output opens.

  • Page 84: Wiring Example

    Restart Lock acc. to Safety Concept K2 13.2 Wiring Example Combining a safe emergency stop command device, an OSSD safety switch device or a light barrier with OSSD outputs and the safe switching off of the pulse patterns allows creation of an error detection circuit, which achieves a safe stop (according to stop function category 0+1), which meets the safety requirements according to SIL 3 (EN 13849-1).

  • Page 85: Requirements And Standards

    Restart Lock acc. to Safety Concept K2 13.3 Requirements and Standards The following parameters are achieved according to the safety case: acc. to EN 13849-1:2008-12 MTTFd: >100 years DC = 99% category 4 Performance Level e acc. to EN 61508:2011-02 PFH = 0 and EN 61800-5-2:2008-04 SFF = 100 % (if there are PFH values, then SFF<100%)

  • Page 86: Electric Performance Dimensioning

    Electric Performance Dimensioning Electric Performance Dimensioning Experience shows that questions arise during the dimensioning of a drive when se- lecting output stages and power supplies. This chapter shall make clear the physical background and shall help to dimension correctly the electronic components. 14.1 Components 14.1.1...

  • Page 87: Motor

    Electric Performance Dimensioning Output performance In practice, a maximum permanent power is specified for power supply units, since the supply voltage is assumed to be constant. As the limitation in the power supply unit is determined by the load carrying capacity of the diodes, the maximum perma- nent power depends on the supply voltage and the type of supply.

  • Page 88: Power Consumption Of A Drive

    Electric Performance Dimensioning Torque constant The torque constant specifies the ratio between the motor current and the motor torque (Nm/A). The torque constant is the result of the required maximum speed, dy- namics, the efficiency and the quality of the magnetic material. Inductive coil resistance ω...
  • Page 89 Electric Performance Dimensioning 2,000 RPM At 2,000 RPM, the motor requires a voltage of U = R × I + e.m.f. × n = 1 Ω × 30 A + 50 V / (1,000 RPM) × (2,000 RPM) = 130 V. From this results a power of P = 130 V ×...

  • Page 90: Appendix: Manufacturers

    Appendix: Manufacturers Appendix: Manufacturers 15.1 PHOENIX Connectors PHOENIX CONTACT GmbH & Co KG Flachsmarktstr. 8 D-32825 Blomberg Tel.: +49 (5235) 300 Fax: +49 (5235) 31200 http://www.phoenixcontact.com 15.1.1 Order Key for PHOENIX Connectors A labeled connector set for the device is available at the SIEB &...

  • Page 91: Overvoltage Protection Flashtrab

    Appendix: Manufacturers Examples: Order key Description MC 1,5 / 8-ST-3,81 8-pole Mini-CombiCon connector (without flange) MSTB 2,5 / 3-STF-5,08 3-pole CombiCon connector (with flange) FKC 2,5 / 18-ST-5,08 18-pole CombiCon plug-component with spring-cage (1875917) connection PC 4 / 3-STF-7,62 3-pole Power CombiCon connector (with flange) PC 6 / 4-STF-10,16 4-pole Power CombiCon connector (with flange) HDFK 25...

  • Page 92: Shield Terminal Blocks

    Appendix: Manufacturers 15.1.3 Shield Terminal Blocks Shield terminal blocks for EMC busbar Type PHOENIX material No. 302 51 63 SK14 302 51 76 SK20 302 51 89 SK35 302 64 63 Which one of the following shied terminal blocks is required is indicated below the according connectors in the chapter "Connector Pin Assignment".
  • Page 93 Appendix: Manufacturers List of Manufacturers...

  • Page 94: Appendix: Revisions

    Appendix: Revisions Appendix: Revisions This appendix describes alterations in comparison with previous versions of the manual. sinudyn-36 Hardware Description 0360520xx Front Connection Design 036-servo-tec-sinudyn 36.05.xx/R001-SM-EN-hk/ez/ac/she June 23, 2003 Separation of the documentation for the two devices sinudyn 0360510xx and 0360520xx with adequate adaptation of technical drawings and data. Modification of nearly all the figures and technical drawings.
  • Page 95 Appendix: Revisions sinudyn-36 Hardware Description 0360520xx Front Connection Design 036-servo-tec-sinudyn 36.05.xx/R007-SM-EN-hk/ez/ac/she/al/sli/sü/uh March 31, 2008 The technical data and the figures regarding the restart lock have been modified. sinudyn-36 Hardware Description 0360520xx Front Connection Design 036-servo-tec-sinudyn 36.05.xx/R008-SM-EN-hk/ez/ac/she/al/sli/sü/uh November 29, 2011 Chapter regarding safety circuit and restart lock reviewed. sinudyn-36 Hardware Description 0360520xx Front Connection Design 036-servo-tec-sinudyn 36.05.xx/R009-SM-EN-hk/ez/ac/she/al/sli/sü/uh December 12, 2012...

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