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Chapter Overview About this Manual General Information Safety Instructions Unit Assembly Complying EMC Description of the Device Drive Amplifier 03631490xy Option Modules Connector Pin Assignment Connection Examples Status Display and Error Messages Battery Change General Information Regarding the Wiring Safety Circuit / Restart Lock (STO) Appendix Index Drive System SD3 - Hardware Description...
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Chapter Overview Drive System SD3 - Hardware Description...
Content About this Manual ............. Illustration of Warnings ................Illustration of General Notices ..............Technical Symbols ..................Abbreviations .................... General Information ............Approval for the Markets in USA and Canada .......... NRTL Requirements ................. Safety Instructions ............General Information .................. Appropriate Use ..................
About this Manual About this Manual This chapter descirbes symbols, signal words and abbreviations used in this manual. More documentation can be downloaded from the SIEB & MEYER website under http://www.sieb-meyer.de/downloads.html. Illustration of Warnings Depending on their degree of risk, warnings are classified into different levels. In the manual, the different levels and types of dangers are represented as follows: Risk level (signal word/warning color) Classification of the risk...
About this Manual Risk symbol Description Potentially risk of injury when working on machines with open covers/ doors Risk of injury due to flying objects Destruction risk of electrostatically sensitive components Risk of property damage Illustration of General Notices Symbol Description Hint with additional, further information Tip with suggestions and useful information...
General Information General Information This manual describes the drive systems of the series SD3. These devices allow oper‐ ation of high-dynamic servo motors as well as synchronous and asynchronous high- frequency spindles. The devices can be equipped with interfaces for different sensor systems allowing to drive motors with resolvers as well as SinCos, EnDat, Hall, linear Hall, incremental, field plate sensors and BiSS interfaces.
General Information https://www.osha.gov/dts/otpca/nrtl/nrtllist.html The tested devices are labeled with the following symbol: The project 036 31 490XX is tested accoring to the harmonized standard IEC / UL 61800-5-1: “Standard for Adjustable Speed Electrical Power Drive Systems – Part 5-1: Safety Requirements – Electrical, Thermal and Energy” ▶...
Safety Instructions Safety Instructions These safety instructions include important information regarding your safety and must be observed during installation and operation of SIEB & MEYER. Read them carefully and keep them for later use. Also adhere to safety instructions in the product documentation and on the device.
Safety Instructions Appropriate Use Use the device according to its appropriate use only. Consider the corresponding infor‐ mation regarding the application fields of the device in the product documentation. Terms according to DIN EN 61800 Before initial operation, make sure that the machine will not expose danger (e.g. runaway moves).
Safety Instructions Transport and Storage Avoid improper mechanical load of the device. The following points must especially be taken into consideration: ▶ Protect the device against mechanical damage (max. acceleration = 40 m/s²). ▶ Protect the device against dirt and humidity. Make sure that dust plugs are plugged on optical fiber connectors equipped with them during transport of the device.
Safety Instructions ▶ The maximum relative humidity during operation is 85% (no condensation). ▶ The admissible ambient temperature during operation is +5 °C to +40 °C (+41 °F to +104 °F). Extreme and sudden changes of the temperature should be prevented.
Safety Instructions ➮ Before turning on the unit the first time, make sure that the connected machine will not have runaway axes. ➮ Never connect capacitive loads to the output phases of the servo amplifiers and frequency converters. ➮ Prevent cable loops. Therefore, the units must only be connected to earth at the provided PE connection for the mains supply line and the racks only at the provided earth screw.
Safety Instructions Disposal Make sure to consider country-specific waste and disposal laws and statutes for the disposal of packing material, used batteries and irreparable devices. SIEB & MEYER products meet the requirements of the following directive: ▶ 2011/65/EU (EU-directive RoHS 2 on the restriction of the use of hazardous substances in electrical and electronic equipment) SIEB &...
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Safety Instructions If the mechanics or the electronics of the device are modified, the conformity with the EC/EEC directives and thus the label will expire. Drive System SD3 - Hardware Description...
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Safety Instructions Drive System SD3 - Hardware Description...
Unit Assembly Complying EMC Unit Assembly Complying EMC The EU guidelines for electromagnetic compatibility (EMC) must be consid‐ ered for the initial operation of all SIEB & MEYER devices. The manual "EMC Guidelines" is available in German and English and includes: ▶...
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Unit Assembly Complying EMC Drive System SD3 - Hardware Description...
Description of the Device Description of the Device General Device Description and Use The digital drive amplifiers of the series SD3 are designed to operate synchronous and asynchronous motors. Power unit ▶ IGBT output stage with selectable switching frequencies ▶ compact devices with: ─...
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Description of the Device ─ temperature of the power output stage ─ I²t of the motor, of the output stage and of the integrated brake chopper ─ Motor temperature via PTC or NTC ─ overspeed of the motor ─ motor measuring system ─...
Description of the Device Type Plate The type plate is attached to a side panel of the device. Meaning Explanation Device designation Composed of module type and performance range as letter code Supply voltage Indicates the maximum voltage range (if this row is left blank, an external power supply unit is necessary) Rated current/peak current Applies to the output stage;...
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Description of the Device Device Version XXXX Serial counter. If no version is existent, 0000 is indicated here. If a device is exchanged by a device of another version, please contact SIEB & MEYER to check whether the devices are compatible or not. In addition the device version indicates the update capability of the internal device soft‐...
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Description of the Device Drive System SD3 - Hardware Description...
Drive Amplifier 03631490xy Drive Amplifier 03631490xy Fig. 2: Device view 03631490xy The arrows show the circulation of air. NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. When installing the device, pay attention to the direction of air flow through the internally installed fan [arrows].
Drive Amplifier 03631490xy Dimensions Fig. 3: Dimensions of 03631490xy Dimensions in millimeters (inch). Top: slot for wall mounting. Left: front view. Right: side view. The device is designed for vertical wall mounting. Other setup positions are possible but you must consult SIEB & MEYER before. Technical Data The device is equipped with an internal line filter.
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Drive Amplifier 03631490xy Device variant Max. time for peak current 0.4 s 0.4 s Max. temperature in IGBT 85 °C 85 °C module Max. output frequency 4000 Hz 4000 Hz Output frequency stability ≤ 0.2 % ≤ 0.2 % Mains supply (3-phase) 200 V -10 % to 480 V +10 %...
Drive Amplifier 03631490xy Device variant Max. weight 3.9 kg 3.9 kg The logic voltage is necessary to maintain the error messages. Example: At a ballast power of 40 W the maximum rated current of the output stage is 12.5 A (14 A - 10,4 % = 12.5 A For information how to change the battery refer to...
Drive Amplifier 03631490xy Connectors and Displays Fig. 4: Connectors Left: front view. Center: top view. Right: bottom view with slots for shield connection clamps (SK8 and SK14). Designation Meaning Description 7 SEG Programmable 7-segment display page 67 X100 Safety Safety circuit / restart lock (STO) page 54 X14Ethernet Ethernet...
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Drive Amplifier 03631490xy Designation Meaning Description Slots with a distance of 8 mm for shield connection clamps (e.g. SK 8 for measuring system cables, IO cables etc.). Slots with a distance of 14 mm for shield connection clamps SK 14 (Motor cable X45).
Option Modules Option Modules The option modules are not part of the standard configuration of the basic device. You can oder the option modules at SIEB & MEYER. A slot for an option module is located under each screwed front panel cover (Option A and Option B).
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Option Modules Dimensions Pin assignment Connectors X28/X29: 8-pole female RJ45 connectors Name Description Transmit data + Transmit data- Receive data + Not assigned Not assigned Receive data- Not assigned Not assigned Drive System SD3 - Hardware Description...
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Option Modules Connection diagram Fig. 5: Connection of several devices via an Ethernet cable Schematic diagram of several connected devices. The output of a device is connected to the input of the following device. Ethernet connecting cable: To connect EtherCAT devices use only Ethernet cables of Category 5 (Class D) or higher.
Option Modules Color Status Meaning Safe-Operational: As process data only actual values are transmitted from the slave (drive) to the master. SDO (slow) communication is possible. The LED flashes at the following intervals: Operational: The complete data channel is active. Communication error Green Processor watchdog: processor active...
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Option Modules Color Status Meaning Yellow Data not available yet Green Data not available yet Yellow Data not available yet Pin assignment X30: Female RJ45 connector Direction Meaning Pin 1 CAN-H Pin 2 CAN-L Pin 3 – Pin 4 Not assigned Pin 5 Not assigned Pin 6...
Option Modules Option B – Option Modules At present the following modules are available for the slot Option B: SIEB & MEYER article number Description 036 31 0045B1 Additional digital 24 V inputs and outputs, 2 analog inputs and 2 analog outputs 7.2.1 036 31 0045B1: Digital and Analog Inputs and...
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Option Modules Name Meaning VCC_10 Supply voltage: 10 V Locking bolts flange: max. tightening torque = 0.7 Nm Pin assignment of connector X25: digital interface 2 ×12-pole Mini-Combicon connector, suitable for mating connector DFMC 1.5/12- ST-3.5 (Phoenix)The output is short-circuit proof and can be loaded with max. 1 A (see notice for the maximum total load).
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Option Modules Maximum total load The sum of all output currents IO36 to IO47 (if the voltage supply is 24V_EXT) must not exceed the max. allowed current of 1 A. A self-resetting fuse limits the current consumption. 24 V power supply The input 24V_EXT serves for 24 volt via an external power supply unit.
Connector Pin Assignment Connector Pin Assignment Operation of the Terminal Connectors 8.1.1 Spring-cage Connection The individual conductors are fixed in the terminal by means of spring-cage connection. In order to plug and unplug a conductor proceed as follows: ▶ Push a screwdriver into the desig‐ nated groove above the chamber to operate the spring-cage connec‐...
Connector Pin Assignment 8.1.3 Push-in Technology Terminals using the push-in connection technology (PIT) work on the pressure spring principle: The contact spring presses the cable against the conducting copper bar. The special spring profile allows direct and tool-free wiring of solid and stranded cables previously assembled...
Connector Pin Assignment Fig. 9: Slot of the microSD card The figure shows how to insert a micorSD card correctly into the card reader of the device. The card reader comes with push-push mechanism: Push the card into the reader until it locks right behind the front panel;...
Connector Pin Assignment X15 – USB-Host Communication interface for USB devices (USB 2.0 compliant) This interface could be used to connect e.g. DisplayLink operating units, USB flash drives and WLAN modules. 4-pole female USB connector, type A Name Description 5 V voltage supply for USB D−...
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Connector Pin Assignment NOTICE Voltage (VCC_M0) varies depending on the set measuring system When the connected measuring system is operated under a wrong voltage, it can be damaged. Check that you have chosen the right measuring system in the software before connecting.
Connector Pin Assignment Example for BiSS connection: "BiSS Interface", page 56 X18 – Encoder 0 Encoder 0 input, e.g. for length measuring systems (EnDar 2.2 etc.) The function and data transfer direction is programmable. 9-pole female submin D connector Name Meaning M0_A+ Track A+ (RS422) / Data+...
Connector Pin Assignment Mating Name Meaning connector – Ground – Ground All IO contacts are programmable contacts. The max. load of the internal voltage source 24V_OUT is 100 mA. Maximum total load The sum of all output currents IO4 to IO15 (if the voltage supply is 24V_EXT) must not exceed the max.
Connector Pin Assignment Connector SIEB & MEYER article number 12540202 Outputs (gray) 12540203 Cable connector (Toslink 32022900 F05) NOTICE Risk of cable damage If you pull the optical fiber cable with its connector too fast out of the connector, the cable may be damaged.
Connector Pin Assignment ➮ Insert the dismantled optical fiber cable carefully as shown in the figure into the connector. The polymer fiber of 1 mm should stand out from the connector about 1 to 2 mm (see figure, [2]). ➮ Press the clip of connector so that the polymer fiber is hold in the connector.
Connector Pin Assignment 8.13 X45 – Motor Connection 4-pole Power-Combicon connector, suitable for mating connector SPC 5/ 4-STCL-7,62 (Phoenix) with Click & Lock system (see STCL, page Mating connector X45 Name Coding Meaning Motor phase U Motor phase V Coded Motor phase W Protective conductor Specification of terminal connections:...
Connection Examples Connection Examples The following sections provide connection examples for the individual connectors of the device. X17 – Motor Feedback 9.1.1 EnDat 2.1 with Sine Signals (1 V NOTICE Voltage (VCC) varies depending on the set measuring system When the connected measuring system is operated under a wrong voltage, it can be damaged.
Connection Examples 9.1.2 EnDat 2.2 Fig. 10: EnDat 2.2 (digital) 9.1.3 BiSS Interface Fig. 11: BiSS interface When this measuring system is parameterized, VCC_M0 is switched to 5.3 V. Drive System SD3 - Hardware Description...
Connection Examples 9.1.4 Resolver A shielded cable with 3 twisted pairs must be used. Twist mode: sine/sine, cosine/ cosine, rotor/rotor; designation of the line, e.g. LIYCY 3 × 2 × 0.14. If the thermal motor protection is evaluated, use a shielded cable with 4 twisted pairs of wires.
Connection Examples 9.2.2 EnDat 2.2 Fig. 13: EnDat 2.2 (digital) 9.2.3 BiSS Interface Fig. 14: BiSS interface When this measuring system is parameterized, VCC_M0 is switched to 5.3 V. Drive System SD3 - Hardware Description...
Connection Examples X20Digital Inputs and Outputs Explanation of the connection diagram of the digital inputs and outputs shown in the figure. ▶ Digital inputs. A digital input can be used as input, only. ─ A switch is connected to pin B1 (e.g.
Connection Examples ─ The function BRAKE is set automatically in the firmware to activate the motor brake. X21 – Analog Inputs/Outputs 9.5.1 Analog Outputs Configurable output voltage: 0 to +10 V, max. 1 mA Drive System SD3 - Hardware Description...
Connection Examples 9.5.2 Analog Inputs Voltage interface with input voltage range: ±10 V Can also be connected to potentiometer (500 Ω - 5 kΩ) X26/X27 – SERVOLINK Drive System SD3 - Hardware Description...
Connection Examples X45 – Motor Phases Ground the motor housing in the machine! DANGER Dangerous shock currents Earthing and shielding measures are required to protect devices and persons. To ensure the safety of the operator earthing must be carried out with low impedance. With respect to the ground connection one of the following actions must be done: ▶...
Status Display and Error Messages Status Display and Error Messages 10.1 LED Status Display of the Ethernet Interface View Color Status Meaning LED 1 Green Data exchange active LED 2 Yellow Ethernet connection OK 10.2 7-segment Display The drive amplifier SD3 provides a 7-segment display with decimal point. The states of the 7-segment display are freely programmable.
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Status Display and Error Messages Drive System SD3 - Hardware Description...
Battery Change Battery Change Only trained staff with electrical engineering qualifications is allowed to change the battery. The drive amplifier is equipped with a 3 V battery for supplying the real time clock. The battery is a lithium coin cell of the type CR2032. Check the date and the time regularly.
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Battery Change Drive System SD3 - Hardware Description...
General Information Regarding the Wiring General Information Regarding the Wiring 12.1 Mains Connection NOTICE Property damage due to incorrect mains connection Direct connection to ungrounded / asymmetrically grounded mains (IT mains with start point / IT delta mains) can destroy the devices. Connecting the device to this mains type is only possible with isolating transformer.
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General Information Regarding the Wiring The current carrying capacity in connection with the line cross-section of copper conductors isolated with PVC or cables according to DIN VDE 0298-4 for different types of wiring are indicated in the following table: All values are related to an ambient temperature of +40 °C and an operating temperature at the conductor of 70 °C.
General Information Regarding the Wiring Standardized cross-sections of round conductors: ISO cross-section [mm²] AWG/MCM Value Equivalent cross-section [mm²] 0,205 – 0,324 0,519 0,75 0,82 – – 13,3 21,2 33,6 53,5 67,4 85,0 – 0000 107,2 250 MCM 300 MCM 350 MCM 500 MCM 600 MCM The line corresponds to a value when the connection possibilities are taken...
General Information Regarding the Wiring NOTICE Disturbing ground loops Incorrect connection of protective earth connections in motor cables may cause disturbing ground loops and malfunction of the motor. Connect the protective earth conductors additionally led in motor cables directly to the shield line and label them with T.
General Information Regarding the Wiring NOTICE Ungrounded test setups So-called "flying test systems" that are not or not sufficiently grounded can cause damage to the communication interfaces or to the connected devices. The USB cable must have a maximum length of 5 m according to the USB regulations. We recommend high-quality cables with integrated ferrite cores (available at SIEB &...
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General Information Regarding the Wiring Drive System SD3 - Hardware Description...
Safety Circuit / Restart Lock (STO) Safety Circuit / Restart Lock (STO) according to EN ISO 13849-1:2008-12, DIN EN 62061:2005 SIL 3 ▶ The restart lock is provided for preventing an unintentional start of a speed-variable drive from the standstill and can, for example, be used in the machine function “safe stop”.
Safety Circuit / Restart Lock (STO) DANGER Danger due to electric shock The restart lock does not galvanically separate the output stages from the motor. Thus, the restart lock does not protect against electric shock. The complete machine must always be galvanically separated from the mains by use of the main switch(DIN EN 60204-1 5.3) for any interruptions of the operation, maintenance, repair or cleaning work at the machine or system.
Safety Circuit / Restart Lock (STO) If the OSSD signals or at least one of the +24 V conductors fail, the safety circuit switches the pulse pattern of the output stage control sectors off. The response time of the restart lock is max. 4 ms. The restart lock must only be controlled when ▶...
Safety Circuit / Restart Lock (STO) Circuit with OSSD (SIL 3) The following figure shows a circuit without OSSD safety device, whilst only safety directed command devices with forcibly opened contacts in two-channel design are used. SIL 3 (according to EN ISO 13849-1) is achieved. It is also possible to cascade several different safe emergency stop devices, position switches or door locks to one safety circuit.
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Safety Circuit / Restart Lock (STO) The safety concept K1 meets the requirements of SIL 3 according to the standards named above. Requirements according to DIN EN 61800-5-2:2014-06 When connected appropriately, the safety concept K1 does not supply any share of dangerous, undetected errors in the safety chain for the function STO.
Appendix Appendix 14.A Manufacturers 14.A.1 SIEB & MEYER Accessories In the following you find all accessories for the SD3 that you can order at SIEB & MEYER. Consider the information on which accessories are used for your device in the technical manual. 14.A.1.1 Connectors of the Series SD3 Fiber optic connectors...
Appendix 14.A.2 Phoenix Contact http://www.phoenixcontact.com Order key for Phoenix connectors Labeled connectors can be ordered at SIEB & MEYER. 14.A Drive System SD3 - Hardware Description...
Index Index 7-segment display Residual current device (RCD) Restart lock RJ45 cable Accessories Spring-cage connection Status display STO (Safe Torque Off) Block diagram Technical data Cable requirements Type plate Click & Lock connectors USB cable Dimensions Wiring instructions LED description Ethernet Line cross-sections Line filters X1 –...
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