Xantrex Trace TM500A Installation & Operation Manual
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Xantrex Trace TM500A Installation & Operation Manual

Battery status monitor
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TM500A
™
Battery Status Monitor
Installation &
Operator's Guide

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Summary of Contents for Xantrex Trace TM500A

  • Page 1 TM500A ™ Battery Status Monitor Installation & Operator’s Guide...

  • Page 2: Contact Information

    Trademarks Trace is a trademark of Xantrex Technology Inc. Xantrex is a registered trademark of Xantrex Technology Inc. Notice of Copyright Xantrex TM500A Battery Status Monitor © May 2001 Xantrex Technology.

  • Page 3: Table Of Contents

    1.0 INTRODUCTION ... 1 The TM500A ... 1 Unpacking and Inspection ... 2 TM500A (12/24 Volt) ... 2 TM500A - NS (12/24 Volt) ... 2 TM48 (48 Volt) ... 2 2.0 INSTALLATION ... 3 Required Tools ... 3 Pre-Installation ... 3 Mounting ...
  • Page 4 Amp-hour Reminder ... 30 Low-Voltage Indicator ... 31 CHARGED Indicator ... 32 5.0 TROUBLESHOOTING ... 33 6.0 SERVICE INFORMATION ... 34 7.0 SPECIFICATIONS ... 35 8.0 WARRANTY ... 36 Table of Contents (continued) © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01...

  • Page 5: Important Safety Instructions

    • Before installing or using this device, read all instructions and cautionary markings located in (or on) the TM500A, the manual, the batteries, the inverter, the PV array, etc. • Do not expose this unit to rain, snow or liquids of any type. This product is designed only for indoor mounting.

  • Page 6: Save These Instructions

    In the event of exposure to battery electrolyte, wash the area with soap and water. If acid enters the eyes, flood them with running cold water for at least 15 minutes and get immediate medical attention. SAVE THESE INSTRUCTIONS © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01...

  • Page 7: Introduction

    CHARGED indication parameters, battery capacity, charging efficiency, low-battery warning conditions and a recharge reminder. The TM500A can monitor any battery supply from approximately 8 to 65 volts, track energy consumption and estimate remaining battery life. In addition to its status monitoring features, the unit can act as a remote control, switching the inverter OFF or ON (only on inverters incorporating an RC4/RC8 compatible remote control jack).

  • Page 8: Unpacking And Inspection

    1.0 INTRODUCTION Unpacking and Inspection Upon receiving the TM500A, check that the following items are included. TM500A (12/24 Volt) • TM500A (meter panel, adaptor and mounting bracket) • Manual • 50-foot communications cable • Deltec™ 500 amp/50 mV shunt •...

  • Page 9: Installation

    Phillips screw driver • 3/32" and 3/16" drill bits • Hole saw If the TM500A will also function as a remote control (INVERTER ON/OFF), an additional cable must be ordered. Available lengths are: 10 feet–TC/10 50 feet–TC/50 Pre-Installation Before installing the TM500A, read all instructions and cautionary markings located in this manual.

  • Page 10: Surface Mounting

    SHUNT ONLY” jack on the TM500A. See Figure 2-3. • If the TM500A is to function as an ON/OFF remote control for the inverter, connect the remote control cable (not supplied) to the “J2 INVERTER ONLY” jack. This connector only functions if the inverter contains a REMOTE jack that allows operation with an RC4 or RC8 remote control.
  • Page 11 Wire Access Hole Trace Meter Bracket Surface Mounting the TM500A Using the Adaptor Communication and Remote Cable Connections © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 2.0 INSTALLATION Trace Meter Adaptor Figure 2-2 J2 TO INVERTER J1 TO...

  • Page 12: Flush Mounting

    2.0 INSTALLATION Flush Mounting To flush mount the TM500A , an opening must be cut in the backing material to allow room for the circuit board, wires and connectors. Allow at least one inch depth behind the circuit board for the connectors and wires.
  • Page 13 Area To Be Cut-Out Trace Meter Bracket Communication and Remote Cable Connections © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 Figure 2-4 Flush Mounting the TM500A J2 TO INVERTER J1 TO ONLY SHUNT ONLY SPADE LUG Figure 2-5 2.0 INSTALLATION...

  • Page 14: Extended Length Installations

    2.0 INSTALLATION Extended Length Installations If the TM500A is mounted in excess of 100 feet from the inverter, an additional wire (with a spade lugs on both ends) must be connected between the TM500A and shunt spade lugs. This wire acts as a ground reference and ensures the meter will read accurately.

  • Page 15: Deltec™ Shunt

    NOTE: The cable connection must be flat against the shunt block with nothing between it for a good connection. To Battery’s Negative Terminal © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 2.0 INSTALLATION Shunt Hex Bolt (9/16 inch head)

  • Page 16: Mounting Circuit Board To An Existing Shunt

    2.0 INSTALLATION Mounting Circuit Board to an Existing Shunt Model TM500A - NS is supplied without a shunt and is intended to be wired to an existing shunt. The kit includes two brass 8-32 x 5/8 inch machine screws, two lock-washers and two metal standoffs.

  • Page 17: Connecting The Shunt Board

    Replace the fuse in the fuse holder. Replace the fuse holder cap by pushing and rotating it clockwise. To battery’s positive terminal BATTERY SHUNT IN-LINE FUSE REMOTE JACK © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 In-line Fuse Figure 2-9 In-line Fuse DC FUSE DISCONNECT SHUNT...

  • Page 18: Configuration

    The default values will return to those listed above and are for a 12 VDC system. To restore the factory defaults: 1. Set the TM500A into the power saving mode by repeatedly pressing the SELECT button until the LED display goes blank. 2. Press and hold the RESET button. The display will indicate “ALL”...

  • Page 19: Setting Parameters

    RESET button to scroll rapidly. 4. When the desired value is shown in the LED display, press the SELECT button to accept it. Select Value © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 3.0 CONFIGURATION 14.4...

  • Page 20: Charge Efficiency

    4. Press the SELECT button to accept the value. % LED Indicates Efficiency Function ) flashes, increase the efficiency factor. If the numbers Figure 3-3 Setting Charger Efficiency ) is Set Battery Efficiency Factor in Display © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01...

  • Page 21: Amp Hours Ah

    1000 (i.e., a flashing 160. equals 160 amp hours; a flashing 1.60 in the display equals 1,600 amp hours). © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 3.0 CONFIGURATION...
  • Page 22 3.0 CONFIGURATION Setting Parameters (continued) Set Battery Amp-Hour Rating 280. Figure 3-4 Setting the Amp Hours Ah LED Indicates Amp-Hour Function is Selected © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01...

  • Page 23: Charged Indicator Setup

    Trigger the LED when voltage and time parameters are met Trigger on Voltage Only When the TM500A is setup to trigger on voltage only, the CHARGED LED illuminates when the voltage reaches the level programmed into the TM500A. NOTE: This mode must be setup first before setting the Voltage and Current or Voltage and Time modes.
  • Page 24 3B. Press the RESET button until the display indicates OFF. 4B. Press SELECT button to accept. The TM500A is now setup to trigger the CHARGED indicator LED ( when the voltage level equals or exceeds the value programmed in Step A.

  • Page 25: Trigger On Voltage And Amperage

    LED to illuminate when specified conditions are met. However, if a suffi- ciently high amperage is being drawn from DC loads during charging, the meter detects this current, and it prevents the TM500A from illuminating the CHARGED indicator LED. To set the meter to illuminate the CHARGED LED, the amperage trigger level must be increased to account for the additional DC loads.
  • Page 26 4B. Press SELECT button to accept. The selectable amperage values are from 1 to 99 amps. The TM500A is now setup to trigger the CHARGED indicator LED ( when the voltage level equals or exceeds the value programmed in Step A and the amperage level falls below the value programmed in Step B.

  • Page 27: Trigger On Voltage And Time

    4A. Press the SELECT button to accept the new value. The selection range is between 10 to 64.9 VDC. 5A. Proceed to Step B. Setting the CHARGED Indicator Voltage Level © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 3.0 CONFIGURATION (continued) 14.4...
  • Page 28 4B. Press SELECT button to accept. The selectable amperage values are from 0.2H to 2.0H (12 minutes to 2 hours). The TM500A is now setup to trigger the CHARGED indicator LED ( when the voltage level equals or exceeds the value programmed in Step A and the current remains positive for the time duration programmed in Step B.

  • Page 29: Charger Considerations

    Relay Chargers Relay type chargers raise the battery to a set voltage level then shut OFF using only voltage as their parameter. Set the TM500A to the voltage only mode and set the voltage slightly below the charger turnoff setting.

  • Page 30: Low-Voltage Indicator

    Setting Parameters (continued) Low-Voltage Indicator The TM500A should be set to trigger on a user specified low DC voltage level. When the battery voltage falls below this level, the VOLTAGE indicator ) flashes approximately once every four seconds. This meter is useful to determine if the batteries are being over-discharged.

  • Page 31: Operation

    Indicator Front Panel Controls and Indicators Buttons SELECT Button The SELECT button is used to switch the TM500A between the different meters and modes. One of the LEDs located above the buttons illuminate, indicating the active function. RESET Button The RESET button is used to change the metering parameters and to reset the CHARGED indicator.

  • Page 32: Basic Meters

    The range is from ±0.1 to ±999 amps with a refresh rate of one second. The accuracy is ±1.5%. Value for selected mode appears in the display 12.4 Figure 4-2 © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01...

  • Page 33: Ah (Amp Hours)

    Charge Indicator Power Saving Mode The TM500A can be put into a low-power/power-saving mode by repeat- edly pressing the SELECT button until the display goes blank. In this mode, none of the LED indicators illuminate. The power consumption of the unit is reduced from 32 mA maximum to approximately 18 mA.

  • Page 34: Data Monitors

    This function can be used as a battery life indicator. The range is from 00.0 to 999,000. Multiply the displayed value by 1000 when the decimal point flashes. The cumulative value remains in memory even if the TM500A is disconnected. This meter can be manually reset to zero.
  • Page 35 To reset the data monitor values to zero (or the present value) press and hold the RESET button for approximately 5 seconds (the data monitor value flashes three times and then updates). © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 4.0 OPERATION...

  • Page 36: Reminders And Indicators

    4.0 OPERATION Reminders and Indicators The TM500A features a programmable recharge reminder as well as low- voltage and charged indicators. Amp-Hour Reminder The Amp-Hour LED can be configured to flash at a specified interval following recharge as a reminder that it is time to charge the batteries. The range is from 1 to 99 days or it can be turned off.

  • Page 37: Low-Voltage Indicator

    4. Press the RESET button until the desired voltage level is displayed. 5. Press the SELECT button to accept this value. 6. Press the SELECT button to return to the metering mode. © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 ) flashes approximately once...

  • Page 38: Charged Indicator

    ) can be programmed to flash every four , or Reset when any of these are ON Press RESET to reset the CHARGED CHARGED Indicator Indicator LED Figure 4-6 © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 LED is ON.

  • Page 39: Troubleshooting

    © 2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 5.0 TROUBLESHOOTING a t l g i f s t l a t l...

  • Page 40: Service Information

    6.0 SERVICE INFORMATION Xantrex Technology Inc., takes great pride in its products and makes every effort to ensure your unit fully meets your independent powering needs. If your product needs repair, contact our Customer Service department at: (360) 435-8826 to obtain an RMA# and shipping information; or, fax this page with the following information to: (360) 474-0616.

  • Page 41: Specifications

    LED Indicators Dimensions Weight Mounting Surface Flush Specifications @ 25 °C. Specifications subject to change without notice. ©2001 Xantrex Technology Inc. P/N 973-0012-01-02 Rev. A 05/01 7.0 SPECIFICATIONS Accuracy ± 0.1 volt ± 0.2 volt ± 1.5% (+ least significant digit) ~ 2.5% accuracy...

  • Page 42: Warranty

    8.0 WARRANTY Xantrex Technology Inc., warrants its power products against defects in materials and workmanship for a period of two (2) years from the date of purchase, established by proof of purchase or formal warranty registration, and extends this warranty to all purchasers or owners of the product during the warranty period.
  • Page 44 Xantrex Technology Inc. © 2001 Xantrex Technology Inc. 5916 195th Northeast Arlington, WA 98223 P/N 973-0012-01-02 Rev. A 05/01 U.S.A. t: 360/435.8826 f: 360/435.3945 www.xantrex.com Printed in U.S.A.

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