Xantrex FREEDOM SW 3000 Owner's Manual

Xantrex FREEDOM SW 3000 Owner's Manual

Sine wave inverter/charger
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Owner's Guide

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Summary of Contents for Xantrex FREEDOM SW 3000

  • Page 1 Freedom SW 3000 Sine Wave Inverter/Charger ul t ar ge rt er In ve rt er In te rf ac In ve...
  • Page 3: Contact Information

    Notice of Copyright Freedom SW 3000 Sine Wave Inverter/Charger Owner’s Guide © January 2010 Xantrex Technology Inc. All rights reserved. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of: Xantrex Technology Inc., 161-G South Vasco Road, Livermore,...
  • Page 4: About This Guide

    It does not provide details about particular brands of batteries. You need to consult individual battery manufacturers for this information. Audience The Guide is intended for users and operators of the Freedom SW 3000 Inverter/Charger. Conventions Used The following conventions are used in this guide.
  • Page 5: Related Information

    Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com. NOTE: The Installation Guide (Document Part Number: 975-0546-01-01) is primarily intended for qualified installers who need to install and configure the Freedom SW 3000 Inverter/Charger.
  • Page 6: Important Safety Instructions

    UIDE FOR FUTURE ELECTRICAL SHOCK HAZARD • Do not expose the Freedom SW 3000 to rain, snow, spray, or bilge water. This inverter/charger is designed for indoor use only. • Do not operate the inverter/charger if it has received a sharp blow,...
  • Page 7 FIRE AND BURN HAZARD • Do not cover or obstruct the air intake vent openings and/or install in a zero-clearance compartment. • Do not use transformerless battery chargers in conjunction with the inverter/charger due to overheating. Failure to follow these instructions will result in death or serious injury.
  • Page 8: Precautions When Working With Batteries

    Failure to follow these instructions can result in death or serious injury. NOTES: Mount and place the Freedom SW 3000 Inverter/Charger unit away from batteries in a well ventilated compartment. Always have someone within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
  • Page 9 • Never allow battery acid to drip on the inverter/charger when reading gravity, or filling battery. • Never place the Freedom SW 3000 Inverter/Charger unit directly above batteries; gases from a battery will corrode and damage the inverter/charger. • Do not place a battery on top of the inverter/charger.
  • Page 10 Regulatory The Freedom SW 3000 Inverter/Charger is certified to appropriate US and Canadian standards. For more information see “Regulatory Approvals” on page 63. The Freedom SW 3000 Inverter/Charger is intended to be used for residential or commercial applications. It is not intended for other applications as it may not comply with the additional safety code requirements needed for those other applications.
  • Page 11: Table Of Contents

    Operating the Freedom SW 3000 with the Optional System Control Panel (SCP) ......
  • Page 12 Selecting the Freedom SW 3000 from the Select Device Menu .......
  • Page 13 Menu Structure ..................31 Device Menu .
  • Page 14 Troubleshooting....................45 Introduction .
  • Page 15: Introduction

    Introduction Congratulations on your purchase of the Freedom SW 3000 Inverter/ Charger (Freedom SW 3000). The Freedom SW 3000 has been designed to give you premium power, ease of use, and outstanding reliability. Please read this chapter to familiarize yourself with the main performance and protection features of the Freedom SW 3000.
  • Page 16: About The Freedom Sw 3000 Inverter/Charger

    • As an inverter, the Freedom SW 3000 provides true sine wave power for your microwave, entertainment system, computer, and other loads. This power is identical to the AC source provided from the utility grid (power company).
  • Page 17: How The Freedom Sw 3000 Inverter/Charger Works

    If AC input power becomes disconnected, fails, or falls out of specification and is no longer qualified as good AC, a quick transfer takes place and the Freedom SW 3000 begins converting DC power from the batteries into AC power, to continue to supply power to the AC loads.
  • Page 18: Xanbus® System

    ® The Xanbus system includes the Freedom SW 3000 and other Xanbus- enabled devices. The Freedom SW 3000 is the device in a Xanbus system that typically provides network power—500 mA at 12 volts DC. All of the Xanbus-enabled devices, such as the Freedom SW 3000, the System Control Panel (SCP), and the Automatic Generator Starter (AGS) are able to communicate their settings and activity to each other.
  • Page 19: Comprehensive Electronic Protection

    975-0545-01-01 Comprehensive Electronic Protection Freedom SW 3000 is approved to meet a number of safety standards including UL 458 and CSA C22.2 No. 107.1. See “Regulatory Approvals” on page 63 for more information. Freedom SW 3000 is equipped with numerous protection features to ensure safe operation.
  • Page 20: Freedom Sw 3000 Inverter/Charger Features

    Freedom SW 3000 Inverter/Charger Features This section describes the different parts of the Freedom SW 3000. Front and Side Panels SI N E IN V ER R /C A 10 M od m be FS W m be 5 -3...
  • Page 21: Front And Side Panels

    Front and Side Panels Before you begin to operate the Freedom SW 3000, review the front panel features shown in Figure 3 and described in the next table. A detailed view of the lights and buttons on the front panel is shown in Figure 4 and described in the table next to it.
  • Page 22 Freedom SW 3000 Inverter/Charger Features X an b us In te rf ac In ve rt er In ve rt er C ha ul t Inverter Reset Enable Xanbus Interface Figure 4 Isometric View of the Front Panel and AC/DC Side Panel...
  • Page 23: Ac And Dc Side Panels

    AC and DC Side Panels The DC side of the Freedom SW 3000 has the equipment ground lug, the positive (+) battery terminal, and the negative (–) battery terminal plus the remote network com port and battery temperature sensor com port.
  • Page 24: Supplied Accessories

    Freedom Sine Wave remote panel (with 25-ft communications cable) is functionally similar to the Inverter Enable button on the unit’s front panel. It enables and disables the Freedom SW 3000’s inverter mode remotely. Connects to the REM jack on the Freedom SW 3000.
  • Page 25: Optional System Accessories And Network Components

    Optional System Accessories and Network Components System accessories can be used with the Freedom SW 3000 in a Xanbus system. The SCP provides configuration and monitoring capability for Xanbus-enabled devices such as the Freedom SW 3000. AGS automatically starts and stops your generator.
  • Page 26: Operating The Freedom Sw 3000

    SCP or any of the Xanbus-enabled devices connected to it. This section provides information on operating the Freedom SW 3000 with the System Control Panel. Please refer to the System Control Panel Owner’s Guide for complete information on using the System Control...
  • Page 27: Using The Scp

    The button can also be used to clear any active faults or warnings by momentarily depressing the button. For more information on the different system modes, see “Operating in Invert Mode” on page 16. 975-0545-01-01 Operating The Freedom SW 3000 Figure 7 System Control Panel (SCP)
  • Page 28: Item Description

    Moves you to the next screen. On Start Up When the Freedom SW 3000 is powered up or has been reset, all of the front panel lights illuminate and remain on for a minimum of five seconds. After five seconds, the lights remain illuminated until the front panel has status information for all the lights.
  • Page 29: System Start-Up Check

    IMPORTANT: Review the “Important Safety Instructions” on page iv before operating the inverter/charger. To test inverting and charging from the Freedom SW 3000 front panel: Disconnect AC power from inverter input by opening the breaker or disconnect. Press the Inverter Enable button on the Freedom SW 3000.
  • Page 30: Operating In Invert Mode

    AC so the inverter turns on. ◆ Once the Inverter On light is on, the Freedom SW 3000 inverter is ready to deliver AC power to the loads. To operate the inverter with the System Control Panel, refer to “Operating the Freedom SW 3000 with the Optional System Control Panel (SCP)”...
  • Page 31: Operating In Charger Mode

    • While the batteries are being charged, you can monitor which stage they are in from the front panel of the Freedom SW 3000 or from the SCP. To operate the charger with the SCP, refer to “Configuration” on page...
  • Page 32: Operating In Equalization Mode

    77 °F (25 °C). If a BTS is not present, the Freedom SW 3000 uses the hot setting, the default value, unless the setting has been adjusted during configuration.
  • Page 33: Equalizing Batteries

    Fill with distilled water if the electrolyte level is low. To request the equalization charge, ensure the Charger is enabled. On the SCP, select Equalize on the Freedom SW 3000 home menu. For detailed information on configuring this setting, refer to “Equalize”...
  • Page 34: Operating Limits For Charger Operation

    Share setting is the current that is available for charging the batteries. For example, if the AC input of the Freedom SW 3000 is from an AC panel with a 30A breaker, the Power Share setting on the SCP should be selected as 30A.
  • Page 35: Monitoring The Freedom Sw 3000 Indicator Lights

    The ten indicator lights on the front panel show you the operating status of the Freedom SW 3000. A description of the lights is provided in Table 3. If none of the front panel lights are on, see “Troubleshooting Reference” on page 47.
  • Page 36: System Modes

    This section provides an overview of the two different system modes. The system modes described in this section affect the performance and behavior of the Freedom SW 3000 and all other Xanbus-enabled devices on the Xanbus system. You will have to change the system mode when travelling or when installing a Xanbus-enabled device.
  • Page 37: Safe

    However, the output power of all Xanbus-enabled devices is disabled and all inverting, charging, and generator starting activity stops. In Safe mode, the Freedom SW 3000 will not transfer AC power from a source. In Safe mode, the Freedom SW 3000 continues to communicate, but the inverting and charging functions are disabled.
  • Page 38 Operating The Freedom SW 3000 Use the down arrow button to scroll through the other modes to select Safe mode. Figure 12 Safe Mode Press Enter. You are now in Safe mode. Press Exit twice to return to the System Home Screen.
  • Page 39: Configuration

    The System Control Panel (SCP) provides configuration and monitoring capability for all Xanbus-enabled devices on the network. All changes to the configuration of the Freedom SW 3000 are made with the SCP. See “Using the SCP” on page 13. The front panel of the Freedom SW 3000 provides limited control, including reset;...
  • Page 40: System Menu Map

    Figure 13 provides a map of how the SCP screens and menus are organized. The order of devices appearing on the SCP will vary, depending on the order in which they’ve been connected to the network. Figure 13 SCP System Menu Map Freedom SW 3000 Owner’s Guide...
  • Page 41: Viewing The System Screen

    To view the Select Device menu: ◆ On the System screen, press Enter. The Select Device menu appears with Freedom SW 3000 highlighted, as shown in Figure 15. Figure 15 Select Device Menu Configuration...
  • Page 42: Selecting The Freedom Sw 3000 From The Select Device Menu

    The SCP shows the Freedom SW 3000 basic menu by default. If you would like to view the advanced menu, you must go to the System menu and select Invert Global Menus.
  • Page 43 To select the Freedom SW 3000 Advanced Menu: On the Select Device menu with System highlighted, as shown in Figure 17, press Enter. Figure 17 Highlighting System on the Select Device Menu Scroll with the down arrow button to highlight Global Menus.
  • Page 44: Selecting And Adjusting The Configurable Settings

    Configuration Returning to Freedom SW 3000 Basic Menu You can return to viewing the Freedom SW 3000 basic menu by selecting Basic Menu from the Freedom SW 3000 advanced menu, as shown in Figure 19. Advanced menu items will no longer be visible on the SCP.
  • Page 45: Menu Structure

    Menu Structure An overview of the Freedom SW 3000 menu structure is shown in Figure 20. The SCP displays the Freedom SW 3000 basic menu and advanced menu. BASIC MENU ADVANCED MENU Mode Mode Battery Battery AC Input 1 AC Input 1...
  • Page 46: Battery

    (V). AC Out This line is displayed only when the Freedom SW 3000 is in invert This line indicates the AC output on both output lines (1 and 2) and shows the values for total current (A), the frequency (Hz), and the AC voltage in (V).
  • Page 47: Menu (Basic)

    Menu (Basic) The Freedom SW 3000 basic menu indicates the status of items and lists settings that you may have to adjust on a routine basis. If advanced menu is enabled, scroll through the Freedom SW 3000 advanced menu items until Basic Menu is highlighted and press Enter. See “Returning to Freedom SW 3000 Basic Menu”...
  • Page 48: Equalize

    When to use Review the section, “Operating in Equalization Mode” on page 10 before adjusting this setting. This menu item is displayed if the battery type allows equalization. In the Freedom SW 3000 home menu, highlight Equalize, as shown in Figure 21. Default...
  • Page 49 Figure 22 Equalize Confirmation Warning Selecting Yes takes you to the equalization system home screen, as shown in Figure 23. 975-0545-01-01 Menu Figure 23 Equalization System Home Screen Table 5 provides an explanation of the content on the equalization system home screen.
  • Page 50 Equalization? Figure 24 Equalization Cancellation Warning If you choose Yes, the equalization process is cancelled and you are returned to the Freedom SW 3000 home menu. If you choose No, the equalization home screen as shown in Figure 23 appears.
  • Page 51: Batt Type

    Clear Faults Purpose Clear Faults is a command which clears all active faults in the Freedom SW 3000. When faults are cleared, the device will resume normal operation. If the fault condition still exists, the fault will reoccur. See “Fault Types”...
  • Page 52: Menu (Advanced)

    For a listing of advanced menu items, see “Menu (Advanced)” on page 38. In addition to several items from the basic menu, the Freedom SW 3000 advanced menu contains the following sub-menus and commands: •...
  • Page 53: Sub-Menus

    300 ÷ 5 = 60 amps × 50% which is a 30 amp charge rate. The Freedom SW 3000 has a maximum charge rate of 150 amps. Even though you can set a bank size of 2000 Ah, where C÷5 is 2000 ÷5 = 400 amps, the Freedom SW 3000 would still charge at 150 amp maximum.
  • Page 54 Turn Force Charge to Off if you want charging to be determined only by whether the Charger is Enabled or Disabled. Outcome If Force Charge is turned to On, the charger starts whenever you have qualified AC. enabled. Default 15.5 VDC [On] Freedom SW 3000 Owner’s Guide...
  • Page 55: Ac Limits (Configure Ac Limits)

    AC Limits (Configure AC Limits) RISK OF DAMAGE TO EQUIPMENT The following configuration settings adjust the quality of the AC input source that the inverter/charger will qualify and pass through to your AC loads. Voltage or frequency that is too high or too low for a particular piece of load equipment may cause damage to that load.
  • Page 56 Hi AC Freq Full name High AC transfer frequency (AC over frequency level) Configurable setting This setting lets you adjust the highest frequency at which the Freedom SW 3000 no longer qualifies AC as “good” and transfers to Invert. Hi AC Freq...
  • Page 57: View Device Info (View Device Information)

    View Device Info (View Device Information) If you select the View Device Info, the Freedom SW 3000 Device Info menu appears, as shown in Figure 25, and allows you to view the Fault, Warning and Event logs and restore the default setting for the Freedom SW 3000.
  • Page 58: Restore Defaults

    Figure 26 Restore Default Warning Message If you select continue, your settings will be restored to default. If you select cancel, your existing settings will be retained and the Device Info menu appears. Freedom SW 3000 Owner’s Guide cancel...
  • Page 59: Troubleshooting

    Troubleshooting Introduction The Freedom SW 3000 is designed for high reliability of operation and has a number of protection features to provide trouble free operation. If, however, you have any problems operating your inverter/charger read this troubleshooting chapter. If you cannot resolve the problem, record the necessary information on the form, “Information About Your System”...
  • Page 60: Warning Types

    Manual warning Require you to acknowledge them before you can proceed with configuring or operating the Freedom SW 3000. Manual warnings are usually in the form of a Yes/No question that you may acknowledge by pressing the Enter button on the SCP for Yes and the Exit button for No.
  • Page 61: Troubleshooting Reference

    These details should include the following as well as any other information asked for on page page 4: • Loads the Freedom SW 3000 was running or attempting to run • Battery condition at the time of failure (voltage, state of charge, for example), if known •...
  • Page 62 Troubleshooting If your Freedom SW 3000 or SCP is not displaying a Fault light, check the following list to make sure that the present state of the installation allows proper operation of the unit: ❐ Is the inverter/charger located in a clean, dry, adequately ventilated place? ❐...
  • Page 63: Warning Messages

    46 for an explanation of automatic and manual warnings. You can view the warning by selecting Warning Log from the Device Info menu in the Freedom SW 3000 Advanced Menu. To view a message from a warning list: On the list, use the up arrow or down arrow button to highlight the message you want to view.
  • Page 64: Fault Messages

    SCP and also is indicated by the illuminated red Fault light on the Freedom SW 3000 front panel. A fault affects the operation of the unit. See “Fault Types” on page 45 for an explanation of the different fault types.
  • Page 65 Table 9 provides a detailed description of the fault messages and solutions. If you are unable to resolve the problem after referring to this table, contact your dealer or Customer Service. Table 9 Fault Messages Fault Number Message Unit is too hot and has shut down.
  • Page 66 SW 3000 terminals. Check all other charging source outputs, battery cables. Clear the fault and attempt restart. Recharge batteries. Check battery cable connections. Clear the fault and attempt restart. Recharge batteries. Check battery cable connections. Service required. Freedom SW 3000 Owner’s Guide...
  • Page 67 Table 9 Fault Messages Fault Number Message Inverter/Charger internal failure. Service required. AC Backfeed fault: Service immediately. Unit is too cold and has shut down. See guide. Internal fault. If fault persists, call Customer Support. Internal fault. Reset. If fault persists, call Customer Support.
  • Page 68: Inverter Applications

    Troubleshooting Inverter Applications The Freedom SW 3000 performs differently depending on the AC loads connected to it. If you are having problems with any of your loads, read this section. Resistive Loads These are the loads that the inverter finds the simplest and most efficient to drive.
  • Page 69: Battery Charging Reference

    RISK OF BATTERY DAMAGE Since the Freedom SW 3000 can only select one battery type setting for all batteries connected to its bank, do not mix battery types. All connected batteries should either be: Flooded (or wet) or Gel or AGM or Custom.
  • Page 70: Charge Algorithm Stages

    Absorption Charge During the first part of absorption charge, the Freedom SW 3000 delivers its full rated output current until the absorption voltage is reached. At this point, the Freedom SW 3000 will transition to a constant voltage mode by keeping the charge voltage constant at the absorption voltage level, and the battery gradually reduces the charging current it demands as the battery attains full charge.
  • Page 71: Two-Stage Charging

    If the two-stage charge is enabled, the charger finishes the absorption charge but does not go to float mode because some battery manufacturers advise against floating their batteries. The Freedom SW 3000 goes into a monitoring mode instead where the charger monitors the batteries but does not float them.
  • Page 72: Charge Algorithm Graph

    Table 10 Battery Voltage Defaults Float Voltage Absorption Voltage (Vdc) Gassing Voltage (Vdc) Float Voltage (Vdc) Float Exit Voltage (Vdc) Equalize Voltage (Vdc) Flooded (or wet) 14.4 14.4 14.3 13.5 13.8 13.45 13.5 13.8 13.45 12.5 12.5 12.5 15.5 Freedom SW 3000 Owner’s Guide...
  • Page 73 Table 11 Battery Current Defaults Flooded Current (or wet) Bulk 20% Ah 20% Ah Current (ADC) Absorption 2% Ah 2% Ah Exit Current (ADC) Equalize 10% Ah Current (ADC) Bulk 20% Ah 20% Ah Current (ADC) Absorption 2% Ah 2% Ah Exit Current (ADC) Equalize...
  • Page 74: Battery Charger Interruption

    12.5 Vdc for 15 minutes (V 15-minute countdown is independent of mode: for example, inverting, bulk charging, or float charging, and • 7 days have passed from the time the charger completed Absorption (ΔT ) i.e., the Freedom SW 3000 Owner’s Guide...
  • Page 75: Specifications

    Specifications NOTE: Specifications are subject to change without prior notice. Physical Specifications Base Unit Dimensions and Weight: L × W × H 385×340×200 mm (15.2×13.4×7.9 in.) Net Weight 30.9 kg (68.1 lbs) All inverter specifications are at nominal conditions: ambient temperature of 77 °F (25 °C), 3000 watt resistive load, 12 volts DC inverting on the RS3000, 120 volts AC, unless otherwise specified.
  • Page 76: Charger Specifications

    60 Hz nominal, 55 – 65 Hz operating range Minimum battery voltage 5.0 VDC Maximum DC output voltage 16.0 VDC ≥ 84% Peak charger efficiency Maximum charge current 150 A Maximum charge current 150 A Freedom SW 3000 Owner’s Guide...
  • Page 77: Transfer And General Specifications

    All transfer specifications are at nominal conditions: ambient temperature of 77 °F (25 °C), 120 VAC, 60 Hz input, unless otherwise specified. Transfer and General Specifications Transfer time—utility to invert 20 ms Minimum AC input voltage for 85 VAC RMS transfer Maximum AC input voltage 135 VAC RMS...
  • Page 78: Invert Power Derating Vs. Ambient Temperature

    Charger output (bulk mode) is 150 amps DC to 40 °C ambient. In higher ambients, the charger will automatically derate (reduce output current) to maintain internal temperatures at a safe level. Output at 60 °C ambient is approximately 75 amps. Freedom SW 3000 Owner’s Guide...
  • Page 79: Warranty And Return Information

    What does this warranty cover and how long does it last? Limited Warranty is provided by Xantrex Technology Inc. (“Xantrex”) and covers defects in workmanship and materials in your Freedom SW 3000 Inverter/Charger. This warranty period lasts for 24 months from the date of purchase at the point of sale to you, the original end user customer, unless otherwise agreed in writing (the “Warranty Period”).
  • Page 80 Claims are limited to repair and Freedom SW 3000 Owner’s Guide...
  • Page 81 Disclaimer Product HIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES REPRESENTATIONS OBLIGATIONS AND LIABILITIES OR OTHERWISE IN CONNECTION WITH THE PRODUCT BY CONTRACT TORT NEGLIGENCE...
  • Page 82: Return Material Authorization Policy

    Include the following: • The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box. • A return address where the unit can be shipped. Post office boxes are not acceptable.
  • Page 83: Information About Your System

    Information About Your System As soon as you open your Freedom SW 3000 Inverter/Charger package, record the following information and be sure to keep your proof of purchase. ❐ ______________________ Serial Number ❐ 815-3000 Product Number ❐ ______________________ Purchased From ❐...
  • Page 86 Xantrex Technology Inc. 1 800 670 0707 Tel toll free 1 408 987 6030 Tel direct 1 800 994 7828 Fax toll free customerservice@xantrex.com www.xantrex.com 975-0545-01-01 Printed in China.

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