Generac Power Systems 0065781 Owner's Manual
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Generac Power Systems 0065781 Owner's Manual

Generac Power Systems 0065781 Owner's Manual

Stationary industrial generators standalone gas
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Models: 0065781, 0065751
Stationary Industrial Generators
*
ONLY QUALIFIED ELECTRICIANS OR
CONTRACTORS SHOULD ATTEMPT
INSTALLATION!
*
DEADLY EXHAUST FUMES!
This manual should remain with the unit.
This manual must be used in conjunction
with the appropriate installation manual.
Owner's Manual
For
Standalone Gas

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Summary of Contents for Generac Power Systems 0065781

  • Page 1 Models: 0065781, 0065751 Owner’s Manual Stationary Industrial Generators Standalone Gas ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION! DEADLY EXHAUST FUMES! This manual should remain with the unit. This manual must be used in conjunction with the appropriate installation manual.
  • Page 2 WARNING CANCER AND REPRODUCTIVE HARM www.P65Warnings.ca.gov. (000393a) Owner’s Manual for Stationary Industrial Generators...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Section 1 Safety 1.1 Introduction .......................... 1 1.1.1 Installation, Operation, and Maintenance ..................1 1.1.2 How to Obtain Service ........................1 1.2 Safety Rules .......................... 2 1.3 General Hazards ........................3 1.4 Electrical Hazards ........................ 3 1.5 Fire Hazards ..........................
  • Page 4 Table of Contents 2.6 Specifications ........................9 2.6.1 Generator ............................. 9 2.6.2 Engine Oil Recommendations ...................... 9 2.6.3 Coolant ............................9 2.6.4 Gearbox Lubrication (If Equipped) ....................10 2.7 Starting Aids (If Equipped) ....................10 2.7.1 Engine Coolant Heater ....................... 10 2.7.2 Engine Oil Sump Heater ......................10 2.7.3 Battery Warmer ..........................
  • Page 5 Table of Contents Section 4 Maintenance 4.1 Maintenance Schedule ...................... 19 4.1.1 Service Maintenance Intervals ....................19 4.1.2 Maintenance Schedule ....................... 20 4.1.3 Notes and Maintenance Item Explanations ................20 4.2 Extended Run-Time Maintenance Checks ............... 21 4.3 Maintenance Level 1A ......................22 4.4 Maintenance Level 1 - Monthly ..................
  • Page 6 Table of Contents This page intentionally left blank. Owner’s Manual for Stationary Industrial Generators...

  • Page 7: Section 1 Safety

    Safety Section 1 1.1 — Introduction Every effort was expended to ensure that the information and instructions in this manual were both accurate and cur- rent at the time it was released. However, the manufacturer reserves the right to change, alter, or otherwise improve this product at any time without prior notice.

  • Page 8: Safety Rules

    Safety 1.2 — Safety Rules Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION, and NOTE boxes are used to alert personnel to special instructions about a particular operation that may be hazardous if per- formed incorrectly or carelessly.

  • Page 9: General Hazards

    Safety • If the generator is used to power electrical load circuits normally powered by a utility power source, installation of a transfer switch is required. The transfer switch must effectively isolate the electrical system from the utility dis- tribution system when the generator is operating. Failure to isolate an electrical system by such means will result in damage to the generator and also may result in injury or death to utility power workers due to backfeed of elec- trical energy.

  • Page 10: Fire Hazards

    Safety • If people must stand on metal or concrete while installing, operating, servicing, adjusting, or repairing this equip- ment, place insulative mats over a dry wooden platform. Work on the equipment only while standing on such insulative mats. • The generator must be grounded in accordance with all code and regulatory requirements.

  • Page 11: Section 2 General Information

    General Information Section 2 2.1 — Unit Identification 2.1.1— Data Label Each generator set has a DATA LABEL containing important information about the generator. The data label lists the unit serial number, rated voltage, amps, wattage capacity, etc. NOTE: The figure below is a generic representation only. For actual information on your particular model, refer to the data label(s) affixed to your unit.

  • Page 12: Voltage Code

    General Information 2.1.3— Voltage Code The letter following the kilowatt rating in the model identification code is the voltage code. The voltage code indicates the following: Code Description 120/240 volts, single-phase, four-lead, 60 Hz 120/240 volts, single- and three-phase, 12-lead, 60 Hz 120/208 volts, three-phase, 12-lead, 60 Hz Broad Range 231/400 volts, three-phase, 12-lead, 60 Hz Broad Range 120/240 volts, three-phase, 12-lead, 60 Hz Broad Range...

  • Page 13: Single-Phase "A" Or "M" Code Units

    General Information NOTE: This manual assumes that the generator set has been properly selected, installed and interconnected by a competent, qualified electrician or installation contractor. Once the installation is complete, do nothing that may result in non-compatibility between the generator and connected electrical loads. 2.2.3—...

  • Page 14: Overcrank Shutdown

    General Information 2.3.5— Overcrank Shutdown After a pre-specified duration of cranking, this function ends the cranking if the engine has failed to start. The default settings are: • The unit will attempt to start (crank) three times. • Each crank cycle lasts either 10 or 15 seconds, followed by a five second rest (to cool the starter). •...

  • Page 15: Lp Vapor Withdrawal Fuel System

    General Information 2.5.3.1—LP Vapor Withdrawal Fuel System Utilizes the vapors formed above the liquid fuel in the supply tank. Approximately 10 to 20 percent of the tank capacity is needed for fuel expansion from the liquid to the vapor state. 2.5.3.2—LP Liquid Withdrawal Fuel System LP in a liquid withdrawal system must be converted to its gaseous state before it is introduced into the engine carbure- tor.

  • Page 16: Gearbox Lubrication (If Equipped)

    General Information DO NOT remove the radiator pressure cap while the engine is hot. Serious burns from boiling liquid ● or steam could result. Ethylene glycol base antifreeze is poisonous. Do not use mouth-to-siphon coolant from the radiator, ● recovery bottle, or any container. Wash hands thoroughly after handling. Never store used antifreeze in an open container because animals are attracted to the smell and the taste of antifreeze even though it is poisonous.

  • Page 17: Section 3 Operation

    Operation Section 3 3.1 — Generator Control and Operation The operation of this generator set should only be performed by an “Authorized Operator,” that is, someone who has been properly trained by an Authorized Service Dealer. Contact your local Authorized Service Dealer for assistance in training Authorized Operators.

  • Page 18: Panel Interface

    Operation 3.2 — H-100 Panel Interface The H-100 Panel Interface mounted on the generator allows the operator to monitor, and if necessary, manually start the generator. 3.2.1— Emergency Stop Button The red Emergency Stop Button is the top button on the right side of the panel. Pressing the button while the unit is run- ning will immediately shut the generator down.

  • Page 19: Right Display Window

    Operation 3.2.5— Right Display Window The Right Display Window displays: • Alarm information • HOME menu: basic engine menu information, such as oil pressure, oil temperature, water temperature, battery voltage • MENU: main menu navigation screen Alarms Left Display Engine Generator Status Diagnostic...

  • Page 20: Additional Components

    Operation 3.3 — Additional Components 3.3.1— Main Line Circuit Breaker A Main Line Circuit Breaker (MLCB) is located on the face of the High Voltage Customer Connections panel, typically situated to the right of the H-100 Control Panel. The MLCB serves as the means of disconnect at the generator, to dis- connect it from the Transfer Switch.

  • Page 21: Alarm Response Procedures

    Operation 3.4 — Alarm Response Procedures The generator is protected by factory set alarms and warnings. The alarms and warnings alert the owner/operator of a fault condition that requires attention and action to keep the generator operating in an efficient and safe running order. 3.4.1—...

  • Page 22: General Fault Response Procedure

    Operation See Figure 3-5. The alarm page display indicates the following: Warning (Al = Alarm, SD = Shutdown alarm). Indicates the alarm has not been acknowledged. Indicates the fault condition. (Hi = tripped by being above the threshold; COOLANT TEMP HI Lo = tripped by being below the threshold).

  • Page 23: Manual Engine Startup And Transfer

    Operation 3.6.1— Manual Engine Startup and Transfer If the unit is equipped with a control panel other than the H-100, refer to the applicable documentation for that panel. For additional and specific information about any transfer switch connected to the generator, refer to the applicable transfer switch manual as well.
  • Page 24 Operation This page intentionally left blank. Owner’s Manual for Stationary Industrial Generators...

  • Page 25: Section 4 Maintenance

    Maintenance Section 4 4.1 — Maintenance Schedule Periodic inspection, service, and maintenance of this unit is critical in ensuring its reliable operation. The following is the manufacturer’s recommended maintenance schedule. The established intervals are the maximum required when the unit is used in typical standby service applications (approximately 200 hours per year). The maintenance items will need to be performed more frequently if the unit is used in severe applications (such as long duration outages, very high or very low ambient conditions, or extremely dirty/dusty environments).

  • Page 26: Maintenance Schedule

    Maintenance 4.1.2— Maintenance Schedule The following pages contain the maintenance schedule describing the checks/tasks which need to be accomplished at each designated maintenance interval. Some maintenance level tasks are combined. For example, if the 6 month tasks are due, both the monthly and the 6 month task should be completed at the same time. Similarly, when the annual tasks are due, the monthly and semi-annual tasks should also be completed.

  • Page 27: Extended Run-Time Maintenance Checks

    Maintenance 4.2 — Extended Run-Time Maintenance Checks These maintenance tasks can be performed by a trained authorized operator. Comply with all safety notices contained in the Owner’s Manual. Authorized Operator Maintenance Tasks. Task Completed Perform steps 1 through 8 and 11 every 24 continuous operating hours. Date/Initials These checks require approximately 0.5 hours per unit.

  • Page 28: Maintenance Level 1A

    Maintenance 4.3 — Maintenance Level 1A One Time at 50 Hours / 3 Months. These maintenance tasks must be performed by a trained/qualified service techni- cian. Comply with all safety notices contained in the Owner’s Manual. Some of these tasks require the use of the appli- cable engine service manual.

  • Page 29: Maintenance Level 1 - Monthly

    Maintenance 4.4 — Maintenance Level 1 - Monthly These maintenance tasks can be performed by a trained authorized operator. Comply with all safety notices contained in the Owner’s Manual. Authorized Operator Maintenance Tasks Task Completed Requires approximately 0.5 hours per unit. Date/Initials Disable the unit from operating per the instructions in the owner’s manual.

  • Page 30: Maintenance Level 2 - Semi-Annual

    Maintenance 4.5 — Maintenance Level 2 - Semi-Annual These maintenance tasks must be performed by a trained/qualified service technician. Perform these tasks every 6 months or every 100 hours of operation. Perform these tasks in addition to the regularly scheduled Monthly mainte- nance tasks.

  • Page 31: Maintenance Level 3 - Annual

    Maintenance 4.6 — Maintenance Level 3 - Annual These maintenance tasks must be performed by a trained/qualified service technician. Perform these tasks every 12 months or every 250 hours of operation. Perform these tasks in addition to the regularly scheduled Monthly and Semi- Annual maintenance tasks.

  • Page 32: Maintenance Level 4 - Bi-Annual

    Maintenance 4.7 — Maintenance Level 4 - Bi-Annual These maintenance tasks must be performed by a trained/qualified service technician. Perform these tasks every 24 months or every 500 hours of operation. Perform these tasks in addition to the regularly scheduled Monthly, Semi- Annual and Annual maintenance tasks.

  • Page 33: Disabling A Generator For Maintenance

    Maintenance 4.8 — Disabling a Generator for Maintenance There are two conditions when maintenance checks may have to be performed on the unit: When the unit is in standby mode (automatic) and NOT running. To disable the unit from starting in this condition, in order to perform maintenance checks or service, follow the steps in Subsection 4.8.1.

  • Page 34: Maintenance Tasks

    Maintenance 4.9 — Maintenance Tasks 4.9.1— Visually Inspect Unit Perform a visual inspection of the unit periodically. If problems are found contact your local authorized service dealer. Look for the following: • Any debris, trash, grass or weed growth, which would obstruct the flow of cooling air into and out of the unit ven- tilation louvers.

  • Page 35: Check Coolant Level

    Maintenance 4.9.2.2—Check Coolant Level DO NOT remove the radiator pressure cap while the engine is hot. Serious burns from boiling liquid ● or steam could result. Add coolant only to the expansion tank when the engine is cool (not at operating temperature). ●...

  • Page 36: Battery Inspection

    Maintenance To change the gearbox oil: Disable the generator from starting. Remove the oil drain plug and drain the oil into an appropriate container. Properly dispose of or recycle the oil. Reinstall the oil drain plug. To add oil to the gearbox, remove the oil level check plug and oil filler/vent cap. Add the recommended oil/stabilizer mix until it just starts to flow from the oil level check plug opening.

  • Page 37: Battery Installation And Replacement

    Maintenance • Disconnect the charging source prior to connecting or disconnecting battery terminals. Remove the battery charger fuse (ATC style fuse, 5 amp on the 2.5 charger and 15 amp on the 10A charger). • Wear full eye protection and protective clothing. •...
  • Page 38 Maintenance Red Lead From Starter Contactor Black Lead To Frame Red (+) Black (-) 12VDC System 12VDC Wire 13 Red Lead From Starter Red or Black Contactor Jumper Black Lead To Frame Black (-) Red (+) 24VDC System 12VDC 12VDC Figure 4-2.

  • Page 39: Other Maintenance Checks

    Maintenance 4.9.5— Other Maintenance Checks The following inspections should be performed by a qualified/authorized service technician, or a properly trained autho- rized operator. These maintenance items require a high level of experience and skill to evaluate and correct. • Inspect engine accessory drive belts •...
  • Page 40 Part No. 0J5019 Rev. P 03/17/15 Printed in USA Generac Power Systems, Inc. © Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59 Specifications are subject to change without notice. Waukesha, WI 53189 No reproduction allowed in any form without prior written 1-888-GENERAC (1-888-436-3722) consent from Generac Power Systems, Inc.
  • Page 41 Notes...
  • Page 44 EXPLODED VIEW: EV CONBOX 390 MODULE GROUP A DRAWING #: 0J1339 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION SINGLE MODULE (1)1 0H95790ST0R MD1 / MD2 CB MODULE 390 ALT (1)(4) 0H9579DST0R MD1, MAIN MODULE 390 ALT G5.4L (1)2 0J17560ST0R WIRE TUNNEL, MD1-2 390 ALT 0A4456 WASHER LOCK SPECIAL 3/8 061383...
  • Page 45 EXPLODED VIEW: EV CONBOX 390 MODULE GROUP A DRAWING #: 0J1339 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION This page left blank intentionally REVISION: K-1343-C Page 4 of 4 DATE: 12/2/14...
  • Page 47 EXPLODED VIEW: 390, BOARD SOLID LEAD TERM BRL GROUP A DRAWING #: 0J1479 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 051769 WASHER LOCK M12 VARIES FLEX PLATE 055173 SCREW HHC M8-1.25 X 20 G10.9 022129 WASHER LOCK M8-5/16 022145 WASHER FLAT 5/16-M8 ZINC 0G0724 FAN MACHINED 390 SAE ALTERATOR 0A2601...
  • Page 49 EXPLODED VIEW: EV HUIO H-PNL COMM/PWR GROUP B DRAWING #: 0G4076D APPLICABLE TO:CO 1330102 ITEM PART# QTY. DESCRIPTION 020911 SCREW PPHM M5-0.8 X 30 ZINC 049226 WASHER LOCK M5 051713 WASHER FLAT M5 051716 NUT HEX M5-0.8 G8 CLEAR ZINC 0G3226 H-PNL I/O EXPANSION MOD PROG 0E8599A...
  • Page 51 COMPONENTS INCLUDED IN 0G4141E 0F1823CST06 ENCL H/G CONTROL PANEL 0F1824AST06 COVER CONTROL PANEL H 0F2606 HINGE CONTINUOUS H PANEL 036261 RIVET POP .125 X .275 SS 0F5763 ASSY PROGRAMMED H-100 0F1732 DECAL FUSES LOCATED INSIDE 0E9764 RAIL SNAPTRACK PCB HOLDER BULK (12”LG) 0F1958 PLATE HARNESS CLAMP 0F2256...
  • Page 53 EXPLODED VIEW: EV 390 ALTERNATOR TOWER ASM GROUP A DRAWING #: 0J7594 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (1)1 0J75960ST0R MAIN, ALT TOWER 390 W/ SHROUD (1)2 0H94310ST0R TOP, ALT TOWER 390 SINGLE CB 0H9431BST0R TOP ALT TOWER 390 SNGL CB RH (1)2A 0H9431AST0R TOP, ALT TOWER 390 DUAL CB...
  • Page 55 EXPLODED VIEW: EV,CB ASSEMBLY 225AF GROUP A DRAWING #: 0J8468 ITEM PART# QTY. DESCRIPTION MAIN CIRCUIT BREAKER (1)2 045771 NUT HEX M8-1.25 G8 CLEAR ZINC (1)3 049897 SCREW SHC M8-1.25 X 20 G8 (1)4 022129 8/12 WASHER LOCK M8-5/16 (1)5 022145 8/12 WASHER FLAT 5/16-M8 ZINC...
  • Page 57 EXPLODED VIEW: EV BAT GRP 31 12V W/BOX INSTAL GROUP C DRAWING #: 0F5518B APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 0E2471 BATTERY BOX GROUP 27-31 W/COV 061119 BATTERY BCI GRP 31 925 CCA REVISION:-A- PAGE 2 OF 2 DATE: 9/13/11...
  • Page 59 EXPLODED VIEW: EV LEVEL 1 GUARDING, 6.8L GROUP C DRAWING #: 0J1643 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (1)1 0J16400ST0R TOP LEVEL 1 GUARDING 6.8L (1)2 0J16390ST0R LEFT LEVEL 1 GUARDING 6.8L (1)3 0J16380ST0R RIGHT LEVEL 1 GUARDING 6.8L 0J1638AST0R RIGHT LEVEL 1 GUARDING 6.8L (1)4 0J16370ST0R...
  • Page 61 EXPLODED VIEW: EV MTG BASE G6.8 B-GRP SSS Y02 PAN GROUP C DRAWING #: 0K0287D APPLICABLE TO: CO 1496255 ITEM PART# QTY. DESCRIPTION (1)1 0K0284DST0R MTG BASE G6.8 B_GRP SSS Y02 w/ PAN 024310 PLUG STD PIPE 1/2 STEEL SQ HD 052252 DAMPENER VIBRATION 052257...
  • Page 63 EXPLODED VIEW: EV AIR CLEANER GROUP D DRAWING #: 0F3569 ITEM PART# QTY. DESCRIPTION 0D2513D AIR CLNR BTM PLT W/CPLR 8.1L 0D2513E PLATE AIR CLEANER W/COUPLER 0F5419 ELEMENT AIR FILTER 0F4268 TOP PLATE VENTURI 0F4270A HOLD DOWN AIR CLEANER PLATED 0F6977 PLATE AIR CLEAN TOP 5.4L/6.8L 037561...
  • Page 65 EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H GROUP D DRAWING #: 0J2563 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 0F3017 BRACKET,D.C. ALTERNATOR LOWER 039253 SCREW HHC M8-1.25 X 20 G8.8 022129 WASHER LOCK M8-5/16 022145 WASHER FLAT 5/16-M8 ZINC (2 5 0D5419 OIL FILTER, FORD V-10 ENGINE (2)6...
  • Page 66 EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H GROUP D DRAWING #: 0J2563 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 023897 WASHER FLAT #10 ZINC 022152 WASHER LOCK #10 022158 NUT HEX #10-32 STEEL 0G9378 DECAL SORE EPA CERTIFICATION 0H0777 DECAL LSI EPA CERTIFICATION 0K3440 CLAMP HOSE 1.062"OD DOUBLEWIRE 086292...
  • Page 67 EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H GROUP D DRAWING #: 0J2563 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION THIS PAGE LEFT INTENTIONALLY BLANK REVISION: J-9983-J Page 4 of 4 DATE: 10/28/14...
  • Page 69 EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L R/H GROUP D DRAWING #: 0J2563A APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (3)1 029333A TIE WRAP UL 7.4"X .19" BLK (NOT SHOWN) 0D5418 STARTER MOTOR FORD V-10 ENGINE (1)3 052625 5/11 SCREW SHC M10-1.5 X 35 G12.9 065386 HOSE COOL 5/8 ID 100R6 (14”LG) 087599...
  • Page 71 EXPLODED VIEW: EV COOLING SYSTEM 6.8L TELECOM GROUP D DRAWING #: 0J2567A APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (1)1 0J06070ST0R RADIATOR SUPPORT LH 6.8L (1)2 0J06060ST0R RADIATOR SUPPORT RH 6.8L 0G1286A RADIATOR, R/H-IN L/H-OUT 046627 CAP RADIATOR 14PSI 0D3520 HOSE, LOWER RADIATOR 0D3521 HOSE, UPPER RADIATOR 042561...
  • Page 73 EXPLODED VIEW: EV FUELSYS G6.8L G3 NG & LPV GROUP E DRAWING #: 0H6703 ITEM PART# QTY. DESCRIPTION 049721 SCREW HHC M6-1.0 X 35 C8.8 BLK 0H5093 ASSY RGLTR INLET NPT FITTINGS 065908 SUPPORT NAT GAS SOLENOID 039130 NIPPLE CLOSE 1.25NPT X 1.625 064346 PIPE TEE 1-1/4 NPT 088963...
  • Page 75 EXPLODED VIEW: EV EXHAUST 6.8L B-GRP Y02 GROUP F DRAWING #: 0J4241A APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (1)1 0J42710ST0R ASSY, 6.8L B-GRP EXHAUST BRACE 0C4170 BRKT, EXHAUST SHIELD 0C4114 CLAMP MUFFLER BAND 0D3522B MUFFLER REWORK DD Y02 W/ DRAIN 0D3651 TUBE,R/H EXHAUST MUFFLER INLET 0D3650...
  • Page 78 EXPLODED VIEW: EV ENCL L2A B-GRP SSS Y02 GROUP F DRAWING #:0K0995A ITEM PART# QTY. DESCRIPTION (1)1 0F07740ST0R BLOCK OFF FRONT OVERHD 027529 NUT HEX LOCK 1/4-20 NY INS (1)3 0C33350ST0R DUCT BOTTOM RAW 0C3594 ASSY M6 HINGE R/H 0C3594A ASSY M6 HINGE L/H 022097 WASHER LOCK M6-1/4...
  • Page 79 EXPLODED VIEW: EV ENCL L2A B-GRP SSS Y02 GROUP F DRAWING #:0K0995A ITEM PART# QTY. DESCRIPTION 0K0328AJ INSULATION OVRHD MDL REAR 0K0328AK INSULATION OVRHD MDL REAR 0K0328AL INSULATION ROOF 0K0328AM INSULATION ROOF 0K0328AN INSULATION ROOF 0K0328AH INSULATION OVRHD MDL SIDE 0K0328AP INSULATION OVRHD MDL SIDE 0J1765CC...
  • Page 99 EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390 GROUP H DRAWING #: 0J1027 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION NO CIRCUIT BREAKERS (1)1 0H93780ST0R MD1,MODULE COVER 390 G-FRAME 0C2454 SCREW HWHT M6-1 X 16 N WA Z/JS 0J0679 DECAL, CANADIAN SAFETY CODE 0J0546 DECAL, HV CUSTOMER CONN INSIDE 0D3719C...
  • Page 100 EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390 GROUP H DRAWING #: 0J1027 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 0D3719D DECAL CUSTOMER CONN E1 E3 0J4465 SCREW SHC M4-0.7 X 80 C12.9 043180 WASHER FLAT M4 022264 WASHER LOCK #8-M4 051715 NUT HEX M4-0.7 G8 YEL CH UL CIRCUIT BREAKER (F -FRAME)
  • Page 101 EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390 GROUP H DRAWING #: 0J1027 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 0D3719D DECAL CUSTOMER CONN E1 E3 046580 SCREW SHC M6-1.0 X 45 C12.9 022473 WASHER FLAT 1/4-M6 ZINC 022097 WASHER LOCK M6-1/4 049813 NUT HEX M6-1.0 G8 CLEAR ZINC UL CIRCUIT BREAKER (L -FRAME)
  • Page 103 EXPLODED VIEW: EV, NEUTRAL BLOCK 0-250A GROUP H DRAWING #: 0J1047 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION NEUTRAL BLOCK (250A) 057073 JUNCTION BLOCK 3/8-16 0H9690 NEUTRAL, BRACKET (60-100A) 0F8451 LUG SLDLSS 300 MCM-6 AL/CU 0C2266 SCREW PHTT M5-0.8 X 16 ZP 022131 WASHER FLAT 3/8-M10 ZINC 022237...
  • Page 105 EXPLODED VIEW: EV KIT REMOTE STOP GROUP H DRAWING #: 0J1173 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 0J0835 HARN REMOTE STOP H-PANEL 0J0399 DECAL, LV CON REMOTE STOP 0C2212 SCREW PHTT M4-0.7 X 16 ZYC REVISION: -A- Page 2 of 2 DATE: 4/15/11...
  • Page 107 EXPLODED VIEW: EV BLOCK HTR 1500W 60/80F 6.8L G3 W/VALVES GROUP C DRAWING #: 0J6715 ITEM PART# QTY. DESCRIPTION 042568 SCREW HHC M6-1.0 X 20 C8.8 022097 WASHER LOCK M6-1/4 022473 WASHER FLAT 1/4-M6 ZINC 084918Q HEATER BLOCK 1500W 120V 60/80F 0G0015 CLAMP HOSE 7/8"...
  • Page 109 EXPLODED VIEW: EV ANN MTG FOR ENCL UNIT Y02 GROUP H DRAWING #: 0J7226 ITEM PART# QTY. DESCRIPTION 0G6770B ANN 57.6 BAUD SURF Y02 CCI 0G5719 ASSY 57.6K BAUD ANN (RRP&RAP) 0G6131 SCREW HHC M6-1.00 X 30 C8.8 FT 022473 WASHER FLAT 1/4-M6 ZINC 0B2236 NUT HEX LOCK M6-1 NY INS...
  • Page 111 EXPLODED VIEW: EV 390 ALT SHROUD KIT CCI GROUP H DRAWING #: 0J7592 ITEM PART# QTY. DESCRIPTION (1)1 0J7590AST0R SHROUD 390 ALT X 76MM 0J75900ST0R SHROUD 390 ALT X 50MM 0J75910ST0R SHROUD 390 ALT X 150MM (2)2 0C2454 8/10 SCREW HWHT M6-1 X 16 N WA Z/JS 0E1534A PLUG PLASTIC 1.50"...
  • Page 126 Notes...
  • Page 128 Part No. 0K4775C Rev. B 07/10/2018 Printed in USA Generac Power Systems, Inc. © Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59 Specifications are subject to change without notice. Waukesha, WI 53189 No reproduction allowed in any form without prior written 1-888-GENERAC (1-888-436-3722) consent from Generac Power Systems, Inc.

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