Danfoss MCV111B Series Manual
Danfoss MCV111B Series Manual

Danfoss MCV111B Series Manual

Electrical displacement control-pv for 90 series

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DESCRIPTION
The MCV111B Electrical Displacement Control (EDC) is a
two-stage electrohydraulic pump stroke control which uses
mechanical feedback to establish closed loop control of the
swashplate angle of Danfoss Series 90 Pumps.
The first stage, the MCV110 Pressure Control Pilot (PCP) is
a torque-motor actuated, double-nozzle flapper valve that
produces a differential output pressure proportional to the
applied electrical signal. The second stage uses the
differential pressure to drive its unique spool arrangement
and port oil to the pump servo cylinders. The second-stage
spool configuration allows a null deadband (for machine
safety) in the pump's output while maintaining optimum
dynamic response to control commands.
FEATURES
Servo control deadband independent of signal null
deadband: offers safety combined with accurate and
responsive control
Resistance to the environment: standard silicone oil
filled torque motor, environmentally sealed first/second
stage interface, full environmental testing
ORDERING INFORMATION
The MCV111B Electrical Displacement Control is ordered by
specifying the pump size and pilot type as shown in Table A.
Consult Danfoss, Minneapolis, MN, with further
questions.
TABLE A. INFORMATION NECESSARY TO SPECIFY
THE EDC.
MCV111B
BASE
DEVICE
PUMP
SIZE
PILOT STYLE
1. PUMP SIZE
MODEL CODE
03
05
07
10
13
14
18/25
© Danfoss, 2013-09
XX
XX
PUMP SIZE
30 cc
42 or 55 cc
75 cc
100 cc
130 cc Pump S/N < 92 - 19
130 cc Pump S/N ≥ 92 -19
180 or 250 cc
MCV111B
Electrical Displacement Control-PV
Series 90
BLN-95-8995-4
Minimum long term null shift
Dual coil torque motor can be used to sum two command
sources
2. PILOT
MODEL CODE
02
04
EDCs ordered separate from the pump must have mounting
kits ordered separately:
30/55 cc PUMP KIT (KIT NUMBER KK11655)
Comprised of one K07652 gasket and six 9007314-
0611 bolts
75/100/130 cc PUMP KIT (KIT NUMBER KK11675)
Comprised of one K07653 gasket and six 9007314-
0611 bolts
42 cc PUMP KIT (KIT NUMBER KK11642)
Comprised of one K07652 gasket, six 9007314-0611
bolts and one K09123 washer
180/250 cc PUMP KIT (KIT NUMBER KK11618)
Comprised of one K07653 gasket, six 9007314-0611
bolts and one K09123 washer
.
BLN-95-8995-4
Issued: September 1996
PILOT STYLE
MS Connector
Packard Connector
.
1

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Summary of Contents for Danfoss MCV111B Series

  • Page 1 Danfoss Series 90 Pumps. The first stage, the MCV110 Pressure Control Pilot (PCP) is a torque-motor actuated, double-nozzle flapper valve that produces a differential output pressure proportional to the applied electrical signal.
  • Page 2: Technical Data

    TECHNICAL DATA ELECTRICAL FLUID Automatic transmission fluid or hydraulic oil, such as FULL STROKE CURRENT Mobil DTE 24 or equivalent 85 ± 11.3 mA (single coil) 42 ± 5.6 mA (series coils) OIL VISCOSITY 85 ± 11.3 mA (parallel coils) 40-6000 SSU See Current vs.
  • Page 3 DIMENSIONS, 75, 100, 130, 180, AND 250 cc PUMP EDC 8,6 REF. (0.34) 27,94 7,11 (1.10) (0.28) 52,83 NEUTRAL ADJUST (2.08) LOCK NUT MANUAL OPERATOR CONTROL MS CONNECTOR 203,2 LINKAGE OPTION (8.00) PACKARD WEATHER-PACK CONNECTOR OPTION 122,99 7,14 DIA 6 PLACES (4.84) (0.28 DIA) 89,41...
  • Page 4: Theory Of Operation

    DIMENSIONS, 30 cc PUMP EDC LOCK NEUTRAL ADJUST (0.28) PACKARD WEATHER-PACK 103,25 CONNECTOR 8,6 REF (4.07) OPTION (0.34) MS CONNECTOR OPTION MANUAL OPERATOR 181,03 (7.13) CONTROL LINKAGE 7,14 DIA 6 PLACES (0.28) DIA 81,28 (3.20) 99,57 41,66 (3.92) 32,26 30,99 (1.64) (1.27) (1.22)
  • Page 5 INTERNAL WORKINGS SCHEMATIC PILOT BOOST STAGE PUMP SWASHPLATE LINKAGE 1393B PERFORMANCE HYSTERESIS 3 Hz minimum without pressure limiter orifices (with Less than 7 psi divided by the scale factor. Measured at pressure limiters inoperative) a frequency of .01 Hz at 30% of rated current when run Under 500-1000 psi load at 90°...
  • Page 6 ENVIRONMENTAL SHOCK HUMIDITY 50 g’s for 11 milliseconds. Three shocks in both After being placed in a controlled atmosphere of 95% directions of the three mutually perpendicular axes for a humidity at 49° C (120° F) for 10 days, the EDC will total of 18 shocks perform within specification limits.
  • Page 7 MCV111C must be used. Also an orifice (Danfoss orifice fitting Before the new control is installed it is recommended that a part number 9002875-0039) must be located in each of new mounting gasket be installed.
  • Page 8: Pump Neutral Adjustment

    MOUNTING (continued) TO INSTALL THE NEW CONTROL catches in the link and allows only a slight upward tilt, there is positive engagement. If the control swings up freely, the pin is not properly aligned. Place a new gasket on the pump housing. Ensure that the control orifice and spring are in the proper position in 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4...
  • Page 9: Customer Service

    Location of Pump Ports. CUSTOMER SERVICE NORTH AMERICA EUROPE ORDER FROM ORDER FROM Danfoss (US) Company Danfoss (Neumünster) GMBH & Co. Customer Service Department Order Entry Department 3500 Annapolis Lane North Krokamp 35 Minneapolis, Minnesota 55447 Postfach 2460 Phone: (763) 509-2084 D-24531 Neumünster...

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