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Summary of Contents for PLS Access EA Series
- Page 1 UK Version Revision: 1.1.2 Year: 2019 BS:EN 1756-2-2004 and A1:2009 Instruction Manual Access™ EA Lift Access™ EAB Lift EA-1300A, EA-1480A, EA-1600A, EAB-1600A, EA-1300S, EA-1480S, EA-1600S Access™ EA Lift Access™ EAB Lift www.passengerliftservices.co.uk...
- Page 2 1.5. Health & Safety (Scooters) 2. TECHNICAL 2.1. Main Components Access™ EA & Access™ EAB 2.2. Dimensions Access™ EA & Access™ EAB 2.3. Technical Data (Volts, PLS Blue) 3. PRODUCT USE: 3.1. Intended Use 3.2. Improper Use 4. SAFETY DEVICES 4.1.
- Page 3 General 1.1 Manufacture Access™ EA & Access™ EAB Passenger Lift Services Ltd Unit 2 Summit Crescent Trading Estate Smethwick, West Midlands United Kingdom Tel: +44(0) 0121 552 0660 1.2 Manufacture Access™ EA & Access™ EAB The lift device is manufactured in compliance with the relevant EC directives applicable on the date of entering the market.
- Page 4 Before performing any operations on the lift, users and operators must carefully read the instruc- tions given in this publication. In the event of doubt over the correct interpretation of the instructions, contact the PLS technical department to obtain the required clarifications.
- Page 5 Examples include: • Completed operational training supervised by an experienced operator in PLS lifts in an environment which is safe and controlled. Such supervised training should allow the trainee to gain working experience in all operation aspects of the lift.
- Page 6 No operator will use the lift if they believe it is unsafe and doing so could injury themselves or others, they MUST report their concerns directly to their manager or PLS...
- Page 7 General 1.5 Heath & Safety (Scooters) Access™ EA & Access™ EAB...
- Page 8 Technical Technical 2.1 Main Components Access™ EA & Access™ EAB 2:1 Main Components Access™ EA & Access™ EAB Power-Pack Front Arms Anti-Rattle Stops Handrails Top / Bottom Arms Base Platform Aluminium Decking Bridge Plate Platform Roll Off Ramps Gates...
- Page 9 Technical Technical Technical 2.2 Dimensions Access™ EA & Access™ EAB 2.2 Dimensions Access™ EA & Access™ EAB 2.2 Dimensions Access™ EA & Access™ EAB ‘Brace’ ‘Brace’ 500kg only 500kg only ‘A’ ‘B’ ‘D’ Bridge ‘I’ Platform ‘C’ Base ‘E’ Stow ‘G’...
- Page 10 Technical Technical 2.3 Technical Data Access™ EA & Access™ EAB 2.3 Technical Data Access™ EA & Access™ EAB The Lift is designed To Transport: One person in a wheelchair with or without an attendant, with a size not larger than the width/ length of platform space available, or weight over the stated ‘SWL’...
- Page 11 PRODUCT USE Product Use 3.1 Intended Use Access™ EA & Access™ EAB 3.1 Intended UseAccess™ EA & Access™ EAB The lift is designed for installation on the loading floor of a vehicle designed for transportation of the disabled in wheelchairs, within the limits of the performances and capacities indicated in the technical characteristics.
- Page 12 PRODUCT USE Product Use 3.2 Improper Use Access™ EA & Access™ EAB 3.2 Improper UseAccess™ EA & Access™ EAB Anything that is not specifically referred to in chapter 3.1 is considered IMPROPER USE. IT IS FORBIDDEN to climb onto the lift or any of its parts and go up or down while standing.
- Page 13 Safety Devices Safety Devices 4.1 Description of Safety Devices Access™ EA & Access™ EAB 4.1 Description of Safety Devices Access™ EA & Access™ EAB 4.1 Description of Safety Devices Access™ EA Lift & Access™ EAB Lift Handrail Standard Roll Off Ramp Standard Bridge Plate Standard...
- Page 14 Warning Labels & Warning Labels & Stickers Stickers 5.1 Description of Labels & Sticker Access™ EA & Access™ EAB 5.1 Description of Labels & Stickers Access™ EA & Access™ EAB REFLECTIVE Easy Access Operation Instructions Board ACC27532/DB REFLECTIVE REFLECTIVE...
- Page 15 LOGISTICS Logistics 6.1 Receipt and Inspection Access™ EA & Access™ EAB 6.1 Receipt and Inspection Upon delivery of the lift, you need to perform the following inspections: Ensure the product delivered corresponds to the relevant documentation e.g. the order specification and the transport document. Examine packaging to ensure it is undamaged and all parts are intact during transportation.
- Page 16 Logistics LOGISTICS Logistics LOGISTICS LOGISTICS LOGISTICS 6.3 Handling Access™ EA & Access™ EAB 6.3 Handling Access™ EA & Access™ EAB 6.3 Handing 6.3 Handing All lifting and short workshop distance All lifting and short workshop distance transportation of packages lifts must be carried 6.1 Receipt and Inspection transportation of packages lifts must be carried out using a forklift truck.
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Page 17: Installation
Installation7 Installation 7.1 General Installation- Risk Assessment Access™ EA & 7.1 General Installation- Risk Assessement Access™ EA & Access™ EAB Access™ EAB Location: Passenger Lift Services Ltd Rev No: Operation/Activity: Lift Operation List below the operations, in your Severity Likelihood Risk Rating opinion, which involve a significant = S x L 2 3 4 5 1 2 4 5 hazard, risk of injury? Stability of lift during operation Entrapment from moving parts Slips, trips and falls... - Page 18 THIS WILL AFFECT PRODUCT WARRANTY. When bolting in the base: 1. PLS universal fitting plates should be used instead of washers! 2. At least two of the front bolts (closest to driver) should be located through the vehicles chassis.
- Page 19 Installation 7.3 Platform Frame “Horizontal” Adjustment Procedure Access™ EA & Access™ EAB Undo locking nut "A" until adjustment screw "B" is free to move. To increase the distance "C" (platform end to ground) turn the adjustment screw "B" clockwise. To decrease the distance "C" (platform end to ground) turn the adjustment screw "B"...
- Page 20 Installation STOW LINKAGE (SHOWN HIDDEN FOR CLARITY) PLATFORM FRAME PLATFORM SUPPORT ARM TO INCREASE THE DISTANCE "C" (PLATFORM END TO GROUND) TURN THE ADJUSTMENT SCREW "B" CLOCKWISE TO DECREASE THE DISTANCE "C" (PLATFORM END TO GROUND) TURN THE ADJUSTMENT SCREW "B" ANTI-CLOCKWISE "FACTORY"...
- Page 21 Installation 7.4 Platform Gates “synchronizing” Procedure Access™ EA & Access™ EAB Lower the lift so that the platform is approximately 150mm above floor level. Assess the tension in the Platform Knuckles. It is CRITICAL that there is NO tension, ie when a spanner is placed on the flat of the lower knuckle item "A"...
- Page 22 Installation ENLARGED VIEW "C" FLOOR LEVEL ENLARGED VIEW ON ARROW "A" VIEW ON ARROW "A" (WHEN LIFT IS RAISED TO 45°) ENLARGED VIEW ON "B" (WHEN LIFT IS IN THE FULLY LOWERED POSITION) SHOWING LOCKING PIN "F" AND RECEIVING BOSS "G" PERFECTLY ALIGNED...
- Page 23 If the level has dropped below the 25mm limit then remove the filler cap and top up slowly with PLS Blue oil ONLY, when the correct level is achieved then replace the filler cap. Operate the lift several times and then repeat the checking process.
- Page 24 Installation 7.6 Electrical Fittings Access™ EA & Access™ EAB BATTERY CONNECTION BATTERY NEG (BLACK) 16MM ² MIN 3 BUTTON HANDSET BATTERY LIVE (RED) 16MM ² MIN CIRCUIT BREAKER (MUST BE LOCATED CLOSE TO THE BATTERY- MAX 200MM AWAY) NEGATIVE TO VEHICLE BODY (PAINT MUST BE COMPLETELY REMOVED TO ENSURE GOOD CONDUCTIVITY)
- Page 25 Installation 7.7 Burst Valve Test Procedure Access™ EA & Access™ EAB...
- Page 26 Installation 7.8 Weight Test Access™ EA & Access™ EAB Full Cycle Load Test...
- Page 27 Dispose of any excess parts / materials appropriately Lift to be collected in a timely manner If lifts cannot be collected and delivered for any reason, PLS will dispatch lift to the customer’s premises (UK ONLY) Ensure enough time is allowed to install the lift in one full day To sign in / register with relevant manager at Coach Builders, and abide by the Site’s H &...
- Page 28 Installation Installation 7.10 Torque Settings in Nm Access™ EA & Access™ EAB 7.10 Torque Settings in Nm Access™ EA & Access™ EAB Tightening Torque Nm Thread Size Property Class 10.9 12.9 4.95 5.75 14.0 16.5 24.0 34.0 40.0 48.0 67.0 81.0 83.0 117.0...
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Page 29: Operation
Operation 8.1 Standard Operating Procedure Access™ EA & Access™ EAB LIFT DOWN LIFT DOWN LIFT UP LIFT UP TO GROUND LEVEL TO GROUND LEVEL TO FLOOR LEVEL TO FLOOR LIFT UP TO STOW PO DOWN DOWN DOWN DOWN STOW DOWN STOW STOW LIFT UP... - Page 30 DOWN LIFT UP ROUND LEVEL TO FLOOR LEVEL Operation DOWN DOWN DOWN STOW STOW 8.2 Manual Override Procedure Access™ EA & Access™ EAB LIFT U TO FL LIFT DOWN LIFT UP TO GROUND LEVEL TO FLOOR LEVEL LIFT UP LIFT DOWN TO STOW PO DOWN DOWN...
- Page 31 Cleaning Cleaning 9.1 Cleaning Instructions Access™ EA & Access™ EAB 9.1 Cleaning Intructions Access™ EA & Access™ EAB Great care needs to be taken during the cleaning process, all cleaning is to be carried out by hand using a gentle cloth or sponge soaked in non-aggressive detergent and then rinsed with a cloth dampened with water.
- Page 32 17.00, Monday to Friday, excluding public holidays. If an agent is used, it will be at the discretion of PLS Ltd as to No delivery costs or travel time will be reimbursed except by prior who will affect the repair.
- Page 33 Service & Maintenance 10.2 Loler Access™ EA & Access™ EAB...
- Page 34 Service & Service & Maintenance Maintenance 10.3 Daily Inspections Access™ EA & Access™ EAB 10.3 Daily Inspections Access™ EA & Access™ EAB Lift Inspection checks are required on a DAILY basis by the lift operating company. The working life of your lift will be greatly prolonged if these steps are adhered to. This should include the following: Lift no: Daily Inspection Check List...
- Page 35 Service & Service & Maintenance Maintenance 10.4 Weekly Inspections Access™ EA & Access™ EAB 10.4 Weekly Inspections Access™ EA & Access™ EAB Lift Inspection checks are required on a WEEKLY basis by the lift operating company. The working life of your lift will be greatly prolonged if these steps are adhered to. This should include the following: Lift no: Weekly Inspection Check List...
- Page 36 Check Power Pack oil reservoir (when the lift platform is completely stowed) if necessary, top up slowly with PLS Blue oil ONLY to within 25mm from “max” level. When cleaning the vehicle, wash the working platform of the lift. For best results use a stiff brush and soapy water.
- Page 37 Service & Service & Maintenance Maintenance 10.6 Six Monthly Inspections Access™ EA & Access™ EAB 10.6 Six Monthly Inspections Access™ EA & Access™ EAB For Factory Trained Lift Engineers As monthly safety checks plus: Lift no: Six Monthly Inspection Check List Vehicle Reg: Engineer’s Name: Date:...
- Page 38 Service & Maintenance 10.7 Weekly Lubrication Access™ EA & Access™ EAB Lubrication Diagram Lubrication Diagram FREQUENCY FREQUENCY Weekly Weekly Monthly Monthly REF. DESCRIPTION TYPE REF. DESCRIPTION TYPE Roll-Off Ramp Pivots Roll-Off Ramp Pivots Platform Hinges Platform Hinges Arm Pivots Arm Pivots Bridge Plate Linkage (Upper) Bridge Plate Linkage (Upper) Stow Linkage (Upper)
- Page 39 Service & Service & Maintenance Maintenance 10.8 Check List Access™ EA & Access™ EAB 10.8 Check List Access™ EA & Access™ EAB Lift no: LOLER / SERVICE Repair Check List Vehicle Rag: Engineer’s Name: Date: Customer Details: Address, Contact: Tel. Number: Poor Good Roll Off Ramp (Ramp Stop) operation/ condition/ correctly fitted.
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Page 40: Safe Disposal
Contact the local Authority to ensure that specific materials such as lubricants, electrical/ electronic components are disposed of correctly. YOU MUST RETURN THE MACHINE ID PLATES AND ANY OTHER CONNECTED DOCUMENTS TO PLS WHEN THE PRODUCT HAS BEEN RECYCLED. - Page 41 Hose burst/ hydraulic leak Check for leaking oil, replace necessary components Low oil level in reservoir Top up reservoir with PLS BLUE hydraulic oil, 25mm from drawing air into system top “max” (when lift is completely stowed) Platform structure bent Replace damaged components.
- Page 42 Diagrams Diagrams 13.1 Wiring Diagram- Power Pack- 3 Options Access™ EA & Access™ EAB 13.1 Wiring Diagram - Power Pack - 3 Options Access™ EA & Access™ EAB Wiring Diagram- “Standard”...
- Page 43 Wiring Diagram- “Stow Sensor & Magic Eye”...
- Page 44 Wiring Diagram- “Stow Sensor & Magic Eye & Buzzer Cut Off”...
- Page 45 Diagrams 13.2 Hydraulic Diagram Access™ EA & Access™ EAB...
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Page 46: Spare Parts
14.1 Contents List of Spare Parts Access™ EA & Access™ EAB For spare parts, either, use the assembly drawings to identify the required part, then add these to the following form or contact the PLS spare parts department and talk to one of our staff. - Page 47 Base...
- Page 65 Spare Parts Spare Parts 14.2 Spare Parts Request Form Access™ EA & Access™ EAB 14.2 Spare Parts- Request From Access™ EA & Access™ EAB SPARE PARTS REQUEST FORM FROM SPARE PARTS DEPARTMENT Email: parts@pls-access.co.uk DESCRIPTION PRIORITY URGENT NORMAL SHIPMENT...
- Page 66 Notes Notes...
- Page 67 Passenger Lift Services Limited Unit 2, Summit Crescent Ind. Est., Off Roebuck Lane, Smethwick, West Midlands B66 1BT. U.K. Tel: +44 (0)121 552 0660 Fax: +44 (0)121 552 0200 E-mail: enquiries@pls-access.co.uk Web Site: www.passengerliftservices.co.uk...
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